Faheem Ahmed Khan
Karachi
Summary
Seasoned Deputy General Manager in Industrial Engineering with over 29 and 1⁄2 years of tenure at General Tyre & Rubber Co. of Pakistan. Eager to harness a robust background in engineering, production optimization, and workforce management to drive the advancement of efficient and innovative industrial processes. Committed to fostering a culture of excellence and continuous improvement within the organization to achieve sustainable growth and success.
Overview
36
36
years of professional experience
4
4
years of post-secondary education
Work History
Deputy General Manager, Industrial Engineering
General Tyre & Rubber Co. of Pakistan
07.2020 - 03.2024
- Spearheaded a comprehensive job evaluation program improving job descriptions, classifications, and wage bases for all employees
- Developed and implemented effective methods engineering programs, enhancing manufacturing processes and efficiency
- Led the analysis and optimization of workplace layouts, significantly improving production factors alignment
- Coordinated with Engineering & Production Departments to ensure new machines and equipment were integrated smoothly, enhancing operational efficiency
- Managed plant layout designs for efficient distribution of machines and material flow, contributing to productivity improvements
- Executed machine capacity and plant capacity analyses to align with production needs, identifying requirements for additional machinery and equipment
- Developed and supported a 'Skill Development Program' for factory employees, fostering a skilled workforce
- Assisted in resolving rate grievances in collaboration with the Human Resource and Industrial Relations Departments
- Played a pivotal role in project layouts, machine installations, and relocations, ensuring minimal disruption to production
- Suggested to installation for separate mixer for butyl compound (tube material) to avoid contamination
- Suggested to install for 3rd mixer to fulfill future requirement of compound
- Suggested to install a separate tread extruder for radial tread and side wall
- Suggested to install 6 mill setup instead of 4 mill set-up on dual extruder for better mastication of rear farm tread compound and avoid rubber lumps and shortage of compound
- Designing of calandered fabric rolls FIFO storage racks in storage area
- Involved in preparation of motorcycle tyre and tube plant to analyze equipment requirement, man power budgeting, layout, plant capacity and Incentive scheme
- Designing & Implementation of FGWH storage (layout, racks installation and wrapping machines installation)
- Increase in motorcycle tyre building through standard revise and payment table revision
- Cost savings through man power reduction and payment table revision in m/c tyre and tube plant
- Managed production schedules, quality control and personnel development, maintaining high safety standards and operational efficiency
- Initiated cost control and energy conservation measures, contributing to budget adherence and environmental sustainability
Divisional Manager, Industrial Engineering
General Tyre & Rubber Co. of Pakistan
07.2015 - 06.2020
Sr. Manager, Industrial Engineering
General Tyre & Rubber Co. of Pakistan
07.2010 - 06.2015
Manager, Industrial Engineering
General Tyre & Rubber Co. of Pakistan
07.2005 - 06.2010
Senior Executive, Industrial Engineering
General Tyre & Rubber Co. of Pakistan
07.2001 - 06.2005
Executive Production Curing
General Tyre & Rubber Co. of Pakistan
01.1999 - 01.2001
Industrial Engineer
General Tyre & Rubber Co. of Pakistan
01.1994 - 01.1999
Assistant Engineer (Production)
Baluchistan Engineering Works (Pvt.) Ltd.
12.1990 - 12.1994
- Company Overview: Sister organization of Dawood Yamaha Group
- Developed and improved material storage systems, coordinated plant reporting, and established quality control procedures
- Sister organization of Dawood Yamaha Group
Assistant Engineer (Production)
Al-Asad Engineering Works (Pvt.) Ltd.
09.1988 - 10.1990
- Company Overview: Sister organization of Habib Group
- Conducted time and motion studies, advised on manufacturing activities, and supported management in critical decision-making
- Sister organization of Habib Group
Education
Bachelor of Engineering - Industrial Engineering
N.E.D University of Engineering & Technology
Karachi 01.1983 - 04.1987
Post Graduate Diploma - Production & Operation Management
Institute of Management Sciences
KarachiSkills
AutoCAD
3D Home Design
Microsoft Office Suite
Excel
Word
PowerPoint
graphic design software
programming concepts
Windows environments
Affiliations
Life Member, Pakistan Engineering Council (Indus/125).
Countries Visited
- Germany
- Turkey
- Malaysia
- Sri Lanka
- Thailand
- Singapore
- Saudi Arabia
Personal Information
- Passport Number: CP 4104074
- Date of Birth: 03/20/64
- Marital Status: Married
Training
- Participated in 1-week Training program in Industrial Engineering Department of Continental Tyre Plant Hannover, Germany.
- Participated in a three-day seminar on Productivity Improvement through Kaizen Activities.
- Completed a two-day course in Civil Defense Training.
Timeline
Deputy General Manager, Industrial Engineering
General Tyre & Rubber Co. of Pakistan
07.2020 - 03.2024
Divisional Manager, Industrial Engineering
General Tyre & Rubber Co. of Pakistan
07.2015 - 06.2020
Sr. Manager, Industrial Engineering
General Tyre & Rubber Co. of Pakistan
07.2010 - 06.2015
Manager, Industrial Engineering
General Tyre & Rubber Co. of Pakistan
07.2005 - 06.2010
Senior Executive, Industrial Engineering
General Tyre & Rubber Co. of Pakistan
07.2001 - 06.2005
Executive Production Curing
General Tyre & Rubber Co. of Pakistan
01.1999 - 01.2001
Industrial Engineer
General Tyre & Rubber Co. of Pakistan
01.1994 - 01.1999
Assistant Engineer (Production)
Baluchistan Engineering Works (Pvt.) Ltd.
12.1990 - 12.1994
Assistant Engineer (Production)
Al-Asad Engineering Works (Pvt.) Ltd.
09.1988 - 10.1990
Bachelor of Engineering - Industrial Engineering
N.E.D University of Engineering & Technology
01.1983 - 04.1987
Post Graduate Diploma - Production & Operation Management
Institute of Management Sciences