Faheem Ahmed Khan
Karachi
Summary
Seasoned Deputy General Manager in Industrial Engineering with over 29 and 1⁄2 years of tenure at General Tyre & Rubber Co. of Pakistan. Eager to harness a robust background in engineering, production optimization, and workforce management to drive the advancement of efficient and innovative industrial processes. Committed to fostering a culture of excellence and continuous improvement within the organization to achieve sustainable growth and success.
Overview
36
36
years of professional experience
4
4
years of post-secondary education
Work History
Deputy General Manager, Industrial Engineering
General Tyre & Rubber Co. of Pakistan
07.2020 - 03.2024
- Spearheaded a comprehensive job evaluation program improving job descriptions, classifications, and wage bases for all employees
- Developed and implemented effective methods engineering programs, enhancing manufacturing processes and efficiency
- Led the analysis and optimization of workplace layouts, significantly improving production factors alignment
- Coordinated with Engineering & Production Departments to ensure new machines and equipment were integrated smoothly, enhancing operational efficiency
- Managed plant layout designs for efficient distribution of machines and material flow, contributing to productivity improvements
- Executed machine capacity and plant capacity analyses to align with production needs, identifying requirements for additional machinery and equipment
- Developed and supported a 'Skill Development Program' for factory employees, fostering a skilled workforce
- Assisted in resolving rate grievances in collaboration with the Human Resource and Industrial Relations Departments
- Played a pivotal role in project layouts, machine installations, and relocations, ensuring minimal disruption to production
- Suggested to installation for separate mixer for butyl compound (tube material) to avoid contamination
- Suggested to install for 3rd mixer to fulfill future requirement of compound
- Suggested to install a separate tread extruder for radial tread and side wall
- Suggested to install 6 mill setup instead of 4 mill set-up on dual extruder for better mastication of rear farm tread compound and avoid rubber lumps and shortage of compound
- Designing of calandered fabric rolls FIFO storage racks in storage area
- Involved in preparation of motorcycle tyre and tube plant to analyze equipment requirement, man power budgeting, layout, plant capacity and Incentive scheme
- Designing & Implementation of FGWH storage (layout, racks installation and wrapping machines installation)
- Increase in motorcycle tyre building through standard revise and payment table revision
- Cost savings through man power reduction and payment table revision in m/c tyre and tube plant
- Managed production schedules, quality control and personnel development, maintaining high safety standards and operational efficiency
- Initiated cost control and energy conservation measures, contributing to budget adherence and environmental sustainability
Divisional Manager, Industrial Engineering
General Tyre & Rubber Co. of Pakistan
07.2015 - 06.2020
Sr. Manager, Industrial Engineering
General Tyre & Rubber Co. of Pakistan
07.2010 - 06.2015
Manager, Industrial Engineering
General Tyre & Rubber Co. of Pakistan
07.2005 - 06.2010
Senior Executive, Industrial Engineering
General Tyre & Rubber Co. of Pakistan
07.2001 - 06.2005
Executive Production Curing
General Tyre & Rubber Co. of Pakistan
01.1999 - 01.2001
Industrial Engineer
General Tyre & Rubber Co. of Pakistan
01.1994 - 01.1999
Assistant Engineer (Production)
Baluchistan Engineering Works (Pvt.) Ltd.
12.1990 - 12.1994
- Company Overview: Sister organization of Dawood Yamaha Group
- Developed and improved material storage systems, coordinated plant reporting, and established quality control procedures
- Sister organization of Dawood Yamaha Group
Assistant Engineer (Production)
Al-Asad Engineering Works (Pvt.) Ltd.
09.1988 - 10.1990
- Company Overview: Sister organization of Habib Group
- Conducted time and motion studies, advised on manufacturing activities, and supported management in critical decision-making
- Sister organization of Habib Group
Education
Bachelor of Engineering - Industrial Engineering
N.E.D University of Engineering & Technology
Karachi 01.1983 - 04.1987
Post Graduate Diploma - Production & Operation Management
Institute of Management Sciences
KarachiSkills
AutoCAD
Affiliations
Life Member, Pakistan Engineering Council (Indus/125).
Countries Visited
- Germany
- Turkey
- Malaysia
- Sri Lanka
- Thailand
- Singapore
- Saudi Arabia
Personal Information
- Passport Number: CP 4104074
- Date of Birth: 03/20/64
- Marital Status: Married
Training
- Participated in 1-week Training program in Industrial Engineering Department of Continental Tyre Plant Hannover, Germany.
- Participated in a three-day seminar on Productivity Improvement through Kaizen Activities.
- Completed a two-day course in Civil Defense Training.
Timeline
Deputy General Manager, Industrial Engineering
General Tyre & Rubber Co. of Pakistan
07.2020 - 03.2024
Divisional Manager, Industrial Engineering
General Tyre & Rubber Co. of Pakistan
07.2015 - 06.2020
Sr. Manager, Industrial Engineering
General Tyre & Rubber Co. of Pakistan
07.2010 - 06.2015
Manager, Industrial Engineering
General Tyre & Rubber Co. of Pakistan
07.2005 - 06.2010
Senior Executive, Industrial Engineering
General Tyre & Rubber Co. of Pakistan
07.2001 - 06.2005
Executive Production Curing
General Tyre & Rubber Co. of Pakistan
01.1999 - 01.2001
Industrial Engineer
General Tyre & Rubber Co. of Pakistan
01.1994 - 01.1999
Assistant Engineer (Production)
Baluchistan Engineering Works (Pvt.) Ltd.
12.1990 - 12.1994
Assistant Engineer (Production)
Al-Asad Engineering Works (Pvt.) Ltd.
09.1988 - 10.1990
Bachelor of Engineering - Industrial Engineering
N.E.D University of Engineering & Technology
01.1983 - 04.1987
Post Graduate Diploma - Production & Operation Management
Institute of Management Sciences
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