Muhammad Hassan Shabhi
Deputy Manager Process Engineering
Karachi,SD
Summary
Proactive Deputy manager with demonstrated leadership abilities, Technical Process Management expertise, Project Management expertise and problem-solving acumen. Methodical and well-organized in optimizing coverage to meet operational demands.
Overview
2025
2025
years of professional experience
4
4
years of post-secondary education
8
8
Certifications
2
2
Languages
Work History
Deputy Manager Engineering
Transsion Tecno Electronics
Karachi, Sindh
7 2024 - Current
- Company Overview: Smartphone Manufacturing
- Supervised and mentored engineering staff of 50 members, provided guidance on technical issues which includes research, Analysis, MES operation, Technical reporting & Project priorities
- Designed an infrastructure of manuals and case studies along with QMS Team
- Supported NPI Team in introduction of 85+ Models (Projects) & planned all 8D Reports in order to cater customer complains
- Identified and implemented cost-saving measures/projects that reduced operational costs by 12% over a year
- For example: “Heat Repairing Methodology”
- Conducted various Risk analysis (FMEA) of product's designs & Process methods in order to mitigate potential defects & failures
- Led operational weekly meetings; established consistency in processes, and ensured alignment of tactical / strategic plans
- Developed and tracked key organization performance metrics to improve cycle time performance
- Scheduled and conducted milestone (KPI) meetings
- Coordinated with Supply chain department with regards to strategically planning of production plan & spare-parts ordering
- Driven Kaizen projects as per observations gathered in Gemba-walks and reduced change-over time on lines using SMED principles
- Smartphone Manufacturing
Team Lead Process Engineering
Transsion Tecno Electronics
Karachi, Sindh
07.2022 - 07.2024
- Company Overview: Smartphone Manufacturing
- Developed and implemented a comprehensive Training Program for engineering team, improving team performance in lights with GMP, technical feedback writing & Lean Six Sigma
- Coating machines & Panel disassembly commissioning/ process validation (IQ,OQ & PQ)
- Initiated Recycling Project, where good Lenses & decorative parts got recovered from damaged sub material, hence reduced reordering of material
- Designed Production Layout of complex models (Projects) which had additional Procedures/Stations as compared to orthodox models
- Managed BOM, testing scripts and Fixtures of all projects & compatibility testing of different materials for cross usage among different models
- Led a team of 30 engineers and 15 technicians while managing all technical KPIs of the factory to the highest level
- Smartphone Manufacturing
Process Engineer & Assistant Process Engineer
Transsion Tecno Electronics
07.2021 - 07.2022
- Company Overview: Smartphone Manufacturing
- Process Efficiency: Managed multiple Assembly lines simultaneously with respect to attaining optimum Rolled throughput yield through Root Cause Analysis (5M1E) & Scrap reduction through Continuous monitoring and DMAIC methodology
- Achieved a 8% increase in RTY & 17% in production capacity through the implementation of continuous improvement initiatives (Kaizen)
- Optimization: Customized SOPs as per optimization, which included line balancing, bottleneck adjustments and efficient methods development
- Such as customization data cable fixture and Monitor split system which helps to optimize space and improves efficiency of overall capacity
- Calculated OEE of testing Machines and improved by 7%
- Identified the factors effecting the downtime & low performance through CPK calculations & preventive maintenance scheduling
- Data Analysis: Analyze production data through Statistical Process Control SPC (Minitab) and metrics to identify trends, troubleshoot issues, and implement corrective actions
- Conducted various DOE to validate best possible parameters of machines in order to attain best output for example lamination machine
- Smartphone Manufacturing
Technical Sales & Automation Engineer
Speedy Automation
Karachi
08.2019 - 11.2019
- Technical Sales of industrial instruments (Flow meters, Gauge, temperature sensors & Drives) and processors through digital medium, demonstration and networking meetings
- Commissioned a Steam boiler, water treatment plant, rice-packaging system based on PLC (SIEMEN S7-1200 & RS- logic5000) with a team of technicians & Senior Engineers
- Instrumentation
- Leveraged strong programming skills to develop custom scripts for PLCs, HMIs, and other control system components used in automated machines.
CAD Engineer (Intern)
Sofi Associates
01.2019 - 04.2019
- Company Overview: Construction Company
- Project resource planning & charter development
- Interpreted 3 architectural designs through Revit and Solid-works
- Project closing, logistics and documentation was handled
- Managed PO's for materials & Contracts
- Construction Company
Trainee Maintenance and Automation Engineer
The Everly
10.2017 - 12.2017
- Company Overview: Malaysia
- Automation projects: Integrating Arduino Mega for Smart watering systems for 500 pot plants, Integrated Mobile-Application based Lighting control system of Ball-room
- Carried out Low voltage wiring of distribution boards & managed HVAC maintenance check sheets
- Managed CMMS, Troubleshooting & maintenance of electrical and mechanical components
- (PLCs, Electrical motors-pumps & Sensors)
- Malaysia
Education
Bachelor of Science - Mechatronics Engineering
Asia Pacific University of Technology & Innovation
Malaysia 04.2014 - 01.2018
Skills
- Process Optimization
- Lean Manufacturing
- 3D-CAD Designing
- Solidworks
- Revit
- Creo
- Lumion
- AutoCAD
- PLC Programming
- AB
- Delta
- Siemens
- Omron
- Project Management
- Problem Solving
- SCADA
- CMMS
- HMI-WINCC
- Factory-talk View
- CNC Machining
- Quality Control
- Quality Management
- Six Sigma
- Sensor Integration
- Planning
- Leadership
- Schematics Understanding
- SMT
- Technical Report Writing
- Presentation
- Dashboard Designing
- Excel
- Power BI
- LabVIEW
- CX-Programmer
- Python
- MATLAB
- Microcontrollers
- Arduino
- Raspberry-Pi
- Production Management
- SMED
- 5S
- JIT
- PDCA
- SOP Management
- Time Study
- DFM
- OEE
- Critical Thinking
- Decision Making
- Effective Communication
- Team Management
- Technical Sales
- Customer Service
- Negotiation
- Excel Proficiency
- Pivot Tables
- Vlookup
- Slicers
- Conditioning
- Cost analysis and savings
- Process and procedure development
- Operations management
- Staff training and development
- Project management
- Manufacturing
- Design optimization
- Continuous improvement
- Analytical thinking
- Analytical thinking
- Interpersonal communication
Area Of Expertise
- Process /System Designing & Gaps Analysis (RCA)
- Implementation of Lean Manufacturing
- Production Management & Quality Control
- Automation, Data Analysis & CAD Designing
- Project Planning & Management
Certification
PLC Programming, SCADA & HMI, 32.5 hours
Timeline
Team Lead Process Engineering
Transsion Tecno Electronics
07.2022 - 07.2024
Process Engineer & Assistant Process Engineer
Transsion Tecno Electronics
07.2021 - 07.2022
Technical Sales & Automation Engineer
Speedy Automation
08.2019 - 11.2019
CAD Engineer (Intern)
Sofi Associates
01.2019 - 04.2019
Trainee Maintenance and Automation Engineer
The Everly
10.2017 - 12.2017
Bachelor of Science - Mechatronics Engineering
Asia Pacific University of Technology & Innovation
04.2014 - 01.2018
PLC Programming, SCADA & HMI, 32.5 hours
SOLIDWORKS, 4.5 hours
Introduction to SMT
Project Management for risk managers, 3 hours
Process Control Engineering Training [Sitrain Digital training-Siemens]
Lean Six Sigma Foundation & Industrial Automation - Udemy
Primavera P6 Foundation, 1 hour
CMOS Digital Integrated Circuit Design - Udemy
Deputy Manager Engineering
Transsion Tecno Electronics
7 2024 - Current
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