SAP PM (Plant Maintenance)
Wasim Ur Rehman
Maintenance Engineer
Islamabad
Summary
Results-driven Maintenance Engineer with 11 years of experience in the oil and gas industry. Demonstrates the ability to ensure optimal performance, reliability, and safety of equipment and facilities. Oversees maintenance operations, implements preventive maintenance programs, and troubleshoots complex issues. Manages teams and collaborates cross-functionally to achieve organizational objectives. Possesses strong knowledge of industry regulations and best practices. Committed to delivering cost-effective solutions while upholding the highest standards of quality and compliance.
Overview
12
12
years of professional experience
4
4
years of post-secondary education
Work History
Maintenance Engineer
Oil and Gas Development Company Limited
05.2013 - Current
- Company Overview: Deputed at country's one of the largest Oil & Gas field (Nashpa Oil field) having installed processing capacity of 110 MMSCFD Gas, 350 Tons LPG, 20,000 bpd Crude Oil/ day
- Plant comprises of Shell & Tube heat exchangers, high pressure vessels, centrifugal pumps, 04 Waukesha Engine Driven Cameron Reciprocating Sale Gas Compressors (45 MMSCFD Nominal Gas Flow rate at 1250psi each), 04 Waukesha Engine Driven Ariel Reciprocating Front End Compressors (60 MMSCFD Nominal Gas Flow rate at 1250psi each) along with utilities i.e
- 06MW captive power house with 03 Caterpillar Gas Engines, Reverse Osmosis Plant, DAF unit, Propane Refrigeration Unit and Fire Water Network
- Developed 5-year Pro-active Maintenance and Condition Monitoring Schedule for plant Rotary Machinery to cover regular service and material needs along with tentative budget requirements
- Performed Identification and procurement of essential spares for plant stationary equipment
- Preventive Maintenance planning and inventory management for spares of Plant utility systems i.e
- R.O Plant, Power House, Fuel Gas System, Produced Water & Closed Drain System
- Prepared Procurement budget i.e., OPEX PKR
- 650 Million And CAPEX PKR
- 670 Million (approx.)
- Prepared maintenance scope of work for all Annual Turnarounds (Till-Date) and calculated required resources to optimize maintenance plan
- To plan the future requirements of spare parts for the preventive and scheduled maintenance of all the mechanical and rotary equipment
- Raising indents for PM spares and procure the emergency/insurance spares keeping in view the min/max level to full utilization of procurement inventory
- Real time monitoring of Preventive Maintenance Jobs to ensure minimum equipment unavailability time
- Performed troubleshooting, diagnosis and repair of surface facility equipment and develop maintenance strategies, plan and schedule overall maintenance activities, covering preventive, routine, predictive maintenance of rotary equipment
- Analyze Rotary Machinery operational trends for pro-active identification of any service need or schedule a detailed inspection upon next equipment shutdown
- Execution of scheduled, preventive maintenance, top end and major overhaul of engines
- Performing Root Cause Analysis (RCFA) for any equipment, incident investigation and carrying safety/technical audits
- Troubleshooting of Engines, Compressor, Gensets and pumps during breakdown and review of EFR (equipment failure report) for unforeseen equipment failures and implementation of improvement plans in maintenance strategy after consultation with HOD
- Carrying periodic condition monitoring of all rotary equipment and review the reports of Windrock, Vibration analysis, Oil analysis and NDT
- Implementation of their result/recommendation to ensure trouble free and longer unit operation
- Enhanced maintenance efficiency by leading implementation of MAXIMO on-site in 2018 and currently leading implementation of SAP ERP on Nashpa Site as Field Implementation Coordinator
- Ensured compliance of Company HSE standards in true spirits to manage a safe work environment and Prepare and review Standard Operating Procedures (SOP), Job Safety Analysis (JSA) to ensure the occupational health and safety standards
- Prepared procurement schedules for plant equipment spares and coordinated with suppliers to ensure in time delivery of material at site
- Led Planning and Execution of operational improvements of Plant via MOCs which resulted in reduced operational costs with improved outputs of plant
- Technical Analysis of changes under Management of Change (MOC) and Engineering Change Request (ECR)
- Performed pre-qualifications/ technical verification of vendors/ contractors to promote coordination and eliminate subsequent ambiguities during material delivery/ job execution
- Identifying consumable spares & maintaining spare levels
- Deputed at country's one of the largest Oil & Gas field (Nashpa Oil field) having installed processing capacity of 110 MMSCFD Gas, 350 Tons LPG, 20,000 bpd Crude Oil/ day
- Plant comprises of Shell & Tube heat exchangers, high pressure vessels, centrifugal pumps, 04 Waukesha Engine Driven Cameron Reciprocating Sale Gas Compressors (45 MMSCFD Nominal Gas Flow rate at 1250psi each), 04 Waukesha Engine Driven Ariel Reciprocating Front End Compressors (60 MMSCFD Nominal Gas Flow rate at 1250psi each) along with utilities i.e
- 06MW captive power house with 03 Caterpillar Gas Engines, Reverse Osmosis Plant, DAF unit, Propane Refrigeration Unit and Fire Water Network
- Designated Project Coordinator for Developmental Projects:
- Planning, installation and commissioning of 50 MMSCFD Gas Dehydration plant along with allied units at Wali Oil & Gas Field 2022-Current
- Front end Compression Project of Nashpa LPG Processing plant (Installation and Commissioning of Waukesha Gas Engines with Ariel Compressors) 2021
- Commissioning of LPG Recovery Plant at Nashpa Oil and Gas Field
- The facility is designed to handle 98MMscfd Gas, 18,000 bbl/d of crude/ condensate and 350 MT/day of LPG
- 2018
- Planning, installation and commissioning of 40 MMSCFD Gas Dehydration unit along with utilities at Togh Oil & Gas Field 2019-20
- Planning, installation and commissioning of 30 MMSCFD Gas Dehydration unit along with utilities at Dhok Hussain Gas Field 2017-18
- Installation/Commission and startup of OFF Gas Compression Package (Ariel Compressor JGT/2 coupled with Waukesha Engine (F-3524 GSI ESM) 2014
- Inspecting the construction activities of crude oil storage tanks (20,000 BBLs Capacity) 2013
Education
Bachelor of Engineering - Industrial Engineering
University of Engineering & Technology
01.2008 - 01.2012
Skills
SAP- ERP & CMMS-MAXIMO
Equipmentexperience
- Reciprocating compressors (Ariel KBZ/4, JGT/2, JGK/4, Cameron WG74 & MH-64)
- Waukesha Gas Engines (16V275GL+, 12V275GL+, L36GSI, L5794GSI, F3524GSI, F3514)
- CAT gas and diesel Engines (G3520C, 3512, G3412)
- Turbo Expander
- Centrifugal and PD Pumps (Troubleshooting, maintenance and alignments)
- Fin Fan Coolers
Software
SAP MM (Materials Management)
Timeline
Maintenance Engineer
Oil and Gas Development Company Limited
05.2013 - Current
Bachelor of Engineering - Industrial Engineering
University of Engineering & Technology
01.2008 - 01.2012
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