Waqas Aslam

Tresu-VT Flex100 MS & Tresu-VT Flex175 ES IR

(Tresu-Denmark 7 Colour Inline machine working width 1650mm )

Responsibilities:

• Responsible to ensure TPM/WCM on machine
• Responsible to ensure quality work and monitoring work progress
• Effectively and efficiently perform production tasks as per defined standards
• Coordinate with process teams, ensuring compliance to all protocols and maintain quality and safety standards
• To Ensure safety guidelines always followed
• Lead and guide team members
• Identify all issues in team and provide continuous improvement support to all members according to operating standards
• Perform Single Event Analysis 5W/1H & 4M/5why analysis losses on process
• Making OPLs & SOPs, Kaizen, Team audits, team meetings
• To Ensure 5S standards should be followed on machine
• Expert in WCM different methodologies (AM methodology, SMED methodology, 12 Steps methodology,
• FMEA, Man machine diagram, ECRS, Risk assessment)
• ERT member
• (emergency Response Team)
• Factory work Counsel member
• Responsible EE, waste, Claims, Technical issues, MTBF and MTBI
• Responsible to clear SAP Production Bin 501
• P2 Super user (P2 production monitoring system)
• DEMAS User (Defects indication module)
• Power BI user
• Navigo (Factory Documentation module)
• Poka (Factory Virtual Trainings)
• Famma (Factory Mobile Maintenance App)
• MyOHS (Factory occupational Health and Safety App)
• Responsible to Colour-safe compliance (Colour densities, Delta E and Dot gains)

TPM/WCM experience

• Work in various teams of setup time reduction
• Present setup time reduction team with SMED methodology to JIPM (Japan institute of plant maintenance) assessors in 2013 and got 95/100 marks in our special award
• Work in various teams of defect reduction on press
• Present Ink Smearing defect reduction team with 12 step kaizen methodology to JIPM assessors in 2018 and got 100/100 marks in our advanced special award
• Work in SHE teams (safety Health and environment)
• Work in Autonomous maintenance pillar
• Work in Office pillar

Autonomous Maintenance Experience (AM Team Leader)

• Prepare and update complete Cleaning, Lubrication and Inspection SOPs
• Perform ECRS on Lubrication Points
• Prepare Un-winder machine study in detail
• Prepare Risk Assessment of Printing Machine
• Train new operators on AM
• Present AM Team to External Auditors
• Prepare zero loss machines

• Start machine for production
• Job settings (impression settings)
• Control Eltromat register DGC 650-750 Regi-Star
• Print inspection
• Roll unloading and shaft changing
• Make rolls reports
• Print approvals
• Check every roll sample
• Production order Calculation
• Maintenance of rewinder Unit

• Bring sleeves from prepress and put on printing units
• Bring inks from ink store and done setup make ready for machine running
• set viscosity
• check shade
• check density and dot gain for process color
• Check DE for spot colours
• Ink pouring during production and viscosity setting
• Drop inks and sleeves of previous orders to prepress and ink store
• CIL of Printing Units start-up and shutdowns of machine

• Bring Rolls for Printing according to production order
• Scan them in P2 (production monitoring system )
• Unwrapping rolls
• Splice preparation
• Job Calculation
• Arrange setup rolls
• AM at un-winder like 5S and CIL standards (Reduce cleaning time by 10 Hours per month)
• Increased equipment efficiency 2% per month

• Working in paste ink Factory (offset Inks )
• Grinding of pigments
• Add components for new batch
• Got lab testing
• Packing