Usama Javed
Assistant Manager Mechanical Maintenance
Karachi,SD
Summary
Strong leader and problem-solver dedicated to streamlining operations to decrease costs and promote organizational efficiency. Uses independent decision-making skills and sound judgment to positively impact company success.
Overview
9
9
years of professional experience
Work History
Assistant Manager Mechanical Maintenance
Naveena Steel
Karachi, Sindh
7 2023 - Current
- Ensure production line is consistently available.
- Develop and implement preventive maintenance plans.
- Assist HOD in cutting overall maintenance costs.
- Train and develop team to handle mechanical issues efficiently.
- Plan and maintain plant spares to minimize downtime.
- Conduct thorough breakdown analyses.
- Support production team for smooth and efficient operations.
- Prepare and manage monthly and annual budgets.
- Foster continuous learning and improvement for self and team.
- Provide technical input for parts procurement.
- Optimize resource planning to reduce overtime.
Shift Incharge Mechanical Maintenance
Amreli Steels Limited
01.2019 - 06.2023
- Ensured maximum production by maintaining plant machinery availability.
- Oversaw operation and maintenance of Rebar rolling mill machinery.
- Reduced maintenance calls by implementing root cause analysis solutions.
- Maintained Walking Hearth Furnace (TENOVA) for consistent billet supply.
- Troubleshot faults in Rolling Mill stands, Shear Cutters, and Loop Formers.
- Resolved issues with the 72 M CAM-operated cooling bed.
- Used IBA analyzer for quick fault identification in rolling mill.
- Managed Hydraulic, Gears Lubrication, and AIR-OIL lubrication systems.
- Maintained Bundle Binding Machine (OMV) for high-quality product finishing.
- Overhauled PQS Quenching System to meet Reinforcing Bar specifications.
- Aligned gearboxes and pumps with SKF Laser Alignment Tool.
- Optimized machinery to reduce downtime and enhance production.
- Replaced and aligned rolling mill gear reducers; maintained couplings and bearings.
- Cut Cold Shear cutter Clutch Plate costs by over 75% with local replacements.
Assistant Engineer
Amreli Steels Limited
02.2018 - 01.2019
- Responsible to maintain machinery data sheet including history cards, log books, equipment daily, weekly and monthly checklists to convert breakdown maintenance to preventive maintenance
- Responsible for planning and execution of shutdown activities and related projects
- Implementation of SAP module to maintain stock and inventory of spares with the interaction of store team
- Standardization of maintenance practices by implementation of equipment SOP's
- Implementation and designing of In-house and Local development of equipment to control costs with help of procurement department
- Responsible during shifts about troubleshooting and maintenance of faults related to utilities including EOT cranes and water pumping systems and compressors
- Monitoring of smooth operation, maintenance and reliability of rolling mill and walking hearth furnace
- Preparation of equipment SOP's, daily shift logs, equipment maintenance history cards
- Preparation of Root Cause Analysis reports of daily downtimes and monthly presentation of downtimes
- Monitor and plan consumption of spares
- Troubleshooting and maintenance of faults related to Walking Hearth Furnace, Rolling Mill, Cooling Bed Area and Finish goods Handling Area.
Tranie Engineer
Amreli Steels Limited
08.2017 - 02.2018
- Erection and commissioning of rolling mill (Leveling & alignment)
- Commissioning of Rolling Mill hydraulic and lubrication systems
- Flushing of hydraulics and lubrication systems through ELC machines, LVDH
- Alignment of shafts of pumps and motors using SKF Shaft Alignment Tool
- Implementation and usage of SAP system
- Reporting work related to Commissioning and Equipment.
Internship
Heavy Industries Taxila (HIT)
08.2015 - 09.2015
Education
Bachelor's degree - Mechanical Engineering
COMSATS Institute of Information and Technology
01.2013 - 2017.04
Skills
Technical Maintenance
Root Cause Analysis
Department Management
Operations Management
Employee Performance Evaluations
Cost Reduction
Languages
Urdu
Native language
English
Upper intermediate
B2
Timeline
Shift Incharge Mechanical Maintenance
Amreli Steels Limited
01.2019 - 06.2023
Assistant Engineer
Amreli Steels Limited
02.2018 - 01.2019
Tranie Engineer
Amreli Steels Limited
08.2017 - 02.2018
Internship
Heavy Industries Taxila (HIT)
08.2015 - 09.2015
Bachelor's degree - Mechanical Engineering
COMSATS Institute of Information and Technology
01.2013 - 2017.04
Assistant Manager Mechanical Maintenance
Naveena Steel
7 2023 - Current
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