Summary
Overview
Work History
Education
Skills
Accomplishments
Workshops Trainings
Personal Information
Languages
References
Timeline
Generic
Taswuf Iqbal

Taswuf Iqbal

Hyderabad

Summary

In my 8+ years at Engro Energy Limited, I've excelled as a Mechanical Engineer, primarily focusing on thermal power plants. My expertise lies in implementing robust maintenance management systems, implementing RBM based preventive maintenance plans ensuring safety standards, and revamping inspection and maintenance philosophies for optimal quality. From leading the charge in installation and commissioning of more than 500 rotary equipmentto performing seamless execution of the Major Overhaul of 300 MW Dongfeng Steam Turbine, I have ensured seamless planning, safe and timely execution with quality results

Proficient in OneSAP MM, PS and PM modules, my expertise extends to effective materials handling and purchase planning, streamlining logistical operations in MM module.

Specialized trained in Reliability Centered Maintenance, Vibration Analysis, and Project Management underscore my commitment to continuous learning and staying abreast of industry advancements

Overview

8
8
years of professional experience

Work History

Deputy Manager - Mechanical

Engro Energy Limited
10.2021 - Current
  • Responsible to ensure implementation of safe practices and PSM HSE standards for all the maintenance and reliability related activities
  • Responsible for implementation of Effective Maintenance Program for Steam Turbine, Auxiliaries and Solid Handling System by based on RBM and asset criticality philosophy.
  • Ensuring 100% Preventive Maintenance Plans compliance of more than 500 monthly activities, along with spares availability/procurement through SAP PM Module/Oracle based CMMS.
  • Develop and perform effective Condition monitoring regime and asset planning of all the critical equipment and monitor asset's health and technical lifetime
  • Responsible for Maintenance Jobs and Major Inspections planning during shutdowns and ensuring resources arrangement including coordination with Local Contractors and Service providers
  • Conduct thorough Root Cause Analysis (RCA) following any equipment malfunction, incident, or event to identify underlying causes and implement corrective actions, ensuring incidents are not repeated
  • Leading the Asset Integrity and Reliability Management Forum responsible for implementing robust QA programs and revamping the inspection philosophy at site to Reliability Centered Maintenance and Risk Based Inspections
  • Managing departmental budget for current and future equipment maintenance and upgrades/improvements
  • Support Operations Department objectives by keeping production equipment operating efficiently
  • Coordinate with EPC and OEM for any equipment warranty related issue or detailed troubleshooting
  • Successfully planned and executed 05 Scheduled outages of power plant with 0 injury and 0 schedule overrun including Major inspections and troubleshooting of 330 MW Steam Turbine, Bearings and Lube Oil System
  • SAP MM data owner for Site ensuring materials management, inventory handling and Purchase planning
  • Responsible for handling spares warehouse containing spares worth 14 billion USD including their finalizing, ordering, quality inspection, issuance, and timely reordering.

Assistant Manager - Mechanical (Maintenance)

Engro Energy Limited
06.2019 - 10.2021
  • Working as a Machinery Maintenance Engineer at 2x330 MW Thermal Powerplant
  • Preparation and implementation of PM plans
  • Equipment condition monitoring, diagnosis, and repair
  • Planning, preparation, and execution of planned shutdown
  • Quality assurance and compliance of HSE protocols
  • Performing QA/QC audits and Closure of Defects list items
  • Managing a team of 10 field supervisors
  • Mentorship, coaching, and team building for peers and junior personnel
  • Coordination with Chinese EPC & OEMs.

Assistant Manager - Mechanical (Project)

Engro Energy Limited
06.2016 - 06.2019
  • Worked as a Project Engineer for the construction of 2x330 Thermal Power plant
  • Maintain project schedule by monitoring project progress; coordinating activities like installation of equipment (rotary & stationary), structure and piping
  • Controls project plan by reviewing design specifications and plan, schedule changes and take recommending actions
  • Played executive role of project management for the construction and commissioning of the complete fuel handling system of the power plant
  • Quality assurance and compliance of HSE norms
  • Rendering support in constructability and structure management of 2x330 MW CFB Boiler
  • Performing QA/QC of civil works including more than 2100 piles and 600 foundations.

Education

Matriculation - Science -

01.2019

BE - Mechanical Engineering -

Mehran University of Engineering & Technology
01.2015

Intermediate - Pre Engineering -

01.2011

Post Graduate Diploma in Business Administration -

Skills

  • Primavera
  • MS Office
  • SAP Project Systems
  • OneSAP PM Module
  • OneSAP PS Module
  • OneSAP MM Module
  • Solid Works
  • AutoCAD
  • Pro-E and CREO Elements
  • Business Presentations

Accomplishments

  • Recently completed the 3 month long major overhaul of 330 MW Steam Turbines within available time and without any injury or rework. The outage scope included the complete disassembly of the steam turbine casing, rotor, diaphragm, bearings, and sealings. Resulting in turbine efficiency to 45.02% against designed 45.07% after 4 years of operation.
  • Successfully represented the maintenance department during the audits of ISO 14001, ISO 45001, ISO 9001.
  • Lead the team for standardization of current available inventory as per the IHS standard.
  • Lead the team for designing, testing and implementation of OneSAP MM module
  • Received Engro Annual Excellence Award for successful commissioning and installation of more than 50 critical rotary equipment including two 330 MW Steam Turbine
  • Complete overhaul and corrective maintenance of Steam Turbine Low-Pressure Steam Bypass Valve
  • Safe & timely completion of 9 Planned Outages & Plant Start-up including major overhaul of a 330 MW Turbine.
  • Lead the team for the construction and commissioning of the 1200 t/h fuel system which included 7 k.m long dual conveyors, twin stacker reclaimer system, coarse and fine crusher with zero recordable injury and seamless commissioning.
  • Assisted in installation of 2x330 MW Dongfeng Steam Turbine
  • Coordinated erection activity of more than 28000 tons of steel structure.
  • Coordinated in ordering, management, and storage of the 5 years spare parts worth $14million
  • Assisted in laying and commissioning of 36 km water pipeline.

Workshops Trainings

  • Reliability Centered Maintenance by Gert Oberholster
  • CAT II Vibration Analysis as per ISO 18436-2:2014
  • Steam Turbine Master Class
  • Certified Solid works Associate
  • Creative Thinking and Innovation by Carnelian

Personal Information

Date of Birth: 04/21/94

Languages

Sindh
First Language
Urdu
Proficient (C2)
C2
English
Upper Intermediate (B2)
B2

References

References available upon request.

Timeline

Deputy Manager - Mechanical

Engro Energy Limited
10.2021 - Current

Assistant Manager - Mechanical (Maintenance)

Engro Energy Limited
06.2019 - 10.2021

Assistant Manager - Mechanical (Project)

Engro Energy Limited
06.2016 - 06.2019

Matriculation - Science -

BE - Mechanical Engineering -

Mehran University of Engineering & Technology

Intermediate - Pre Engineering -

Post Graduate Diploma in Business Administration -

Taswuf Iqbal