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Syedibrar Hussainshah
Process Operator
Sheikhupura ,Punjab
Summary
SYED IBRAR HUSSAIN SHAH Profile: Strategic professional with 10 years diverse experience. An active learner with learning Strategies to take lead on challenging environment & a robust record of streamlining operation, improving System, productivity to help business growth. Expertise in managing operation, planning, process inspection and ensure workplace safety. Proven record of work instruction & close focus on GMP, food safety, Compliance, and process improvement. Highly accomplished result Oriented, Decision-making, problem solving & RCA, BDA well versed with relevant functional knowledge. Experienced manufacturing professional well-versed in daily operations processes, maintenance requirements and housekeeping procedures. Prepares carefully for inspections and updates records through System. Detail-oriented and proactive with good verbal and written communication skills, hardworking nature and complex problem-solving strengths. Focused on maintaining safe and highly productive manufacturing operations. Efficiency-driven and analytical with full knowledge of commissioning and pre-commissioning processes. Trained in HSE requirements, PPE gear and emergency response. Detail-oriented team player with strong organizational skills. Ability to handle multiple projects simultaneously with a high degree of accuracy.
Overview
11
11
years of professional experience
1
1
year of post-secondary education
2
2
Certifications
3
3
Languages
Work History
Process Operator
Nestle Pakistan
Sheikhupura, Punjab
02.2013 - Current
- Observed all safety rules and regulations and encouraged others to do same, effectively reducing work-related injuries.
- Isolated and prepared equipment for corrective and scheduled maintenance procedures.
- Efficiently operated all equipment and machinery according to manufacturer instructions.
- Maintained compliance with health, safety, and environment practices.
Warehouse Supervisor
Nestle Pakistan
Sheikhupura, Punjab
02.2013 - Current
- Supervised warehouse operations by managing employees during shifts.
- Oversaw daily operations and shipping and handling processes.
- Revised and developed procedures to reduce risk and achieve compliance.
- Promoted diligence and culture of safety for drivers and warehouse operations.
Material Handling Specialist
Nestle Pakistan
Sheikhupura, Punjab
02.2013 - Current
- Verified articles received against corresponding paperwork, noting any discrepancies to promote inventory accuracy.
- Maintained forklift by troubleshooting breakdowns, performing preventive maintenance and conducting routine pre and post inspections.
- Preserved material handling equipment by recharging, cleaning, oiling and refueling.
- Utilized daily production sheets and work tickets to record number of units handled and moved.
- Used winches and hoisting devices to assist in materials loading and unloading.
- Read work orders and received oral instructions to determine work assignments and material or equipment needs.
- Sorted, organized and restocked products in Number-foot warehouse by unloading shipments and safely moving products to storage locations.
- Moved levers and controls to operate lifting devices such as forklifts, lift beams and swivel-hooks.
- Operated forklifts and pallet jacks to transfer large products from one area of warehouse to another, allowing for easier accessibility.
- Read production orders, work orders, shipping orders and requisitions to determine items to be moved, gathered, or distributed.
- Inspected stocks to identify shortages, replenish supply and maintain consistent inventory.
Tipping Operator
Nestle Pakistan
Sheikhupura, Punjab
02.2013 - Current
- Kept accurate records of defective units or products.
- Set up machines to start production cycles and controlled machine settings.
- Provided on-the-job training to newly hired workers and team members.
- Efficiently read and interpreted blueprints.
- Performed quality checks to identify finish discrepancies.
- Analyzed and measured final products with precision tools to confirm compliance to specifications and standards.
- Operated technical and mechanical equipment and adjusted machine settings according to work cycles.
- Performed quality assurance tasks to promote accuracy and minimize mistakes.
Education
Matriculation - Science Education
F.G Boys High School No 7
Wah Cantt 03.2008 - 08.2009
Skills
Maintenance and Repair
undefinedAccomplishments
- Achievement of Daily & monthly production targets
- Ensuring food safety and quality of the product meant for most sanative product (infant formula)
- Efficiency improvement by Optimization of PS, UPS & increase Outputs
- Applying the concept of manufacturing Excellence (Zero impact, zero waste, zero loss, zero defect, zero accident,)
- Ensuring Safe working condition for the team to achieve world class safety standard
- Training and development of team to meet future challenges
- Using Autonomous Maintenance (AM) pillar of TPM (Total Performance Management) to ensure systematic enhancement of performance, quality, and team competency
- Responsible for Asset Intensity (AI), UPS, quality, Yield of process and other KPIs
- Troubleshoot process problems on daily basis with brain storming system-specific understanding; composing preventive action plans using analysis tools
- Critical Analysis and resolution of process problems, operational constraints, and material efficiency issues using TPM and problem-solving methodologies like DMAIC, GSTD & BDA
- Constant Cooperation with Production Planning, Quality to run plant operations smoothly
- Documentation digitalization
- HACCP SOP, QMS, Traceability, Zoning, and area hygiene validation
- Log Sheets, visuals standards and SOP management, Troubleshooting, Trials, and Rework
- Sensory
- Maintenance planning
- Processing parameters adjustment
- Daily Operational review reporting
- Daily Problems solving and Rout case Analyses with GSTD and fish bone
- Meetings with third parties on project base issues
- Plant HSE representative for safety SOP’s, PPEs, and discipline implementation
- Responsible of smooth plant Stat up and stopped
- Ensure smooth plant operation & trouble shooting
- Manage dry Cleaning of plant activities
- Ensure Raw material tipping and accurate dosing
- Communication with Quality Assurance MWG, AWG
- Sundry material Issuance responsible
- Production area Cleaning
- Ensuring 5S of area
- Learning of plant operation
- Line Lab product analysespresent
- Nestle Pakistan Limited, Sheikhupura Factory
- Adria Process Specialist2020
- Nestle Pakistan Limited, Sheikhupura Factory
- Senior process operator (Adria)2016
- Nestle Pakistan Limited, Sheikhupura Factory
- Adria Process operator
- Professional Trainings:
- HACCP, ISIS, Food safety NCE
- Human Safety, Pest management, Chemical handling
- Gasket mapping
- LOTO
- Projects:
- Contact:
- Education +92 331 6317 995Contact No:
- Email:
- Address: Sheikhupura, Punjab
- 2 Years Apprenticeship as a
- Plant Operator from Nestle
- Pakistan Ltd
- IATA Ticketing Basic Course
- Fire Fighting & First Aid Training in
- Nestle Pakistan Sheikhupura Plant from SBS Advisor, Trainer, Inspectors
- Adria System Commissioning
- Strat up Team Member.
Certification
Licensed plant operator - 2 Years
Interests
Timeline
First aid level one
03-2022
Process Operator
Nestle Pakistan
02.2013 - Current
Warehouse Supervisor
Nestle Pakistan
02.2013 - Current
Material Handling Specialist
Nestle Pakistan
02.2013 - Current
Tipping Operator
Nestle Pakistan
02.2013 - Current
Licensed plant operator - 2 Years
04-2010
Matriculation - Science Education
F.G Boys High School No 7
03.2008 - 08.2009
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