Control Technique Nidec
Syed Shah
Engineer
Faislabad
Summary
Organized, pragmatic and result-driven individual, having 3 years of skillful experience in the field of E&I (Electrical & Instrumentation) specifically in installation & commissioning, maintenance, troubleshooting, industrial automation & control, resource management and team management. I am competent in providing leadership, technical support and project management. I strive to identify, solve and implement process improvements efficiently and effectively to minimize downtime, ensure smoother production, optimizing cost and overall performance.
Overview
6
6
years of professional experience
7
7
years of post-secondary education
2
2
Certifications
1
1
Language
Work History
Assistant Manager
IRC Dairy Products Pvt. Ltd, Interloop
Faislabad
10.2020 - Current
- Corrective maintenance of all the electrical installations of Dairies Manufacturing Facility
- Breakdown analysis and rectification of utilities (Air Compressor, Air Dryer, RO- Plant, Chiller, AHU’s, Ice Water
- (Circuits, Diesel Gensets and boiler)
- Planning, scheduling and execution of preventive and predictive maintenance activities of all plant/machine equipment’s, panels (LV/MCC) and utilities
- Motor testing, control and fault rectification on motor starters circuit, soft starts and VFDs
- Deal with parameterization and commissioning of various VFDs i.e., Danfoss VLT FC51, FC301/302 & 2800, Sinamics V20 & G120, Schneider ATV310/312, Nidec & GMT
- Troubleshooting and Automation of Sensors, Actuators, IP Converters & Transducers, PLC Cards & Modules, PSU's
- Troubleshooting various servo motor, DC Motors, Induction Motors & Screw and Reciprocating Compressor
- Lead Root Cause Analysis (RCA) for industrial process control failure and implement solutions
- Designing and modifying control logic using devices/components like breakers (MPCB, MCB, MCCB, ECLB, RCCB etc.), switches (toggle, limit, float, pressure etc.), sensors (proximity, photoelectric, ultrasonic, thermocouple
- RTD), relays (EMR, SSR, overload, undervoltage, overvoltage and safety), level sensor, pressure transmitters, flow meter, load cell, temperature controller, Digital PID Controller, pneumatic transducer, control valve and
Maintenance Lead
IRC Dairies Products Pvt. Ltd
Faislabad
08.2023 - Current
- Create and modify PLC Program (Siemens S7-200/S7-300/S7-1200 & 1500and HMI Design (Simatic
- KTP400/TP700,900 & 1500, PanelView Plus 700
- Proficient in Ladder Diagram (LD) while a basic understanding of Function Block Diagram (FBD)
- Maintaining PLC & HMI backup of machines and plants
- Working knowledge of industrial communication protocols; Modbus, PROFINET, PROFIBUS, Ethernet/IP and
- HART
- Analyze open loop and close loop systems and tune the PID controller accordingly
- Fault tracing and continuity checking using schematics, P&ID and single line diagram (SLD)
- Managing electrical-related complaints, inventory, work orders and product requisition in SAP PM
- Develop and maintain a list of electrical inventories of machines and plants to maintain the availability of stocks to prevent large breakdown
- Monitoring and implementation of electrical safety standards
- Managing day-to-day production issues for smoother production and downtime minimization
- Performing internal electrical audits to improve the performance of the system, efficient use of resources and maximize the safety of equipment and personnel by minimizing the possible safety hazards in the system
- Coordinating with the EHS before starting any PTW (Permit to Work) required work to ensure all necessary safety measures are taken to perform safe and risk-free actions
- Responsible for leading, managing and training a team of 16 including engineers and technician
- Electrical Support to install all new machinery, supervise electrical PM & CM of machines and troubleshooting in case of breakdown, manage load of all electrical appliances
- Efficient load balancing of all electrical appliances
- Main responsibilities: Electrical Installation and Modifications
- Automation & Control
- Preventive and Breakdown Maintenance
- Electrical Power Supply Distribution & Shutdown Management
- Inventory Management (Spare parts & Store items)
- Production & Utilities Reports Budgeting
Management Trainee
INTERLOOP LIMITED
Faislabad
02.2020 - 08.2020
- Maintenance & HVAC:
- Prepared standardized worksheets to ensure lean process & monitored preventive maintenance activities
- Maintained the utilities of HVAC systems under assigned area whilst managing a team of workers in achieving desired goals
- Implemented improvement strategies to enhance stability
Intern
IBRAHIM FIBERS LIMITED POLYESTER PLANT
Faislabad
06.2018 - 07.2018
- Associated with 5 other members and Field Engineers to learn and develop practical skills by moving to different sections of plant (e.g., Utility, Polymer area, HTM, Spinning, instrumentation, etc.)
Intern
MOL PAKISTANT OIL AND GAS CO.B. V
Karak
07.2017 - 08.2017
- Acquired experience by taking part in projects related to Control system (DCS, SCADA, ESD system), E&I department and prepared a comprehensive report of Internship.
Education
BSc - Mechatronics and Control Engineering
UNIVERSITY OF ENGINEERING AND TECHNOLOGY LAHORE
01.2015 - 04.2019
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PUNJAB COLLEGE OF SCIENCE Faisalabad
01.2013 - 04.2015
Skills
Skills developmentSoftware Skills
Microsoft Tools
Pneumatic systems
Electrical Maintenance
Preventive Maintenance
Three-phase motors
Accomplishments
- LT-Extension:
- Designed proposed and Existing SLD’s for Extension of WAPDA Load
- Added Panels, Breakers & Transformer with Green
- T&D Additional Engine:
- Added CUMMINS Genset 1410 KVA with existing Gensets and proper Installation and Commissioning (DSE-8660) RO-Plant Automation:
- Changes in Automation of RO-Plant according to Plant Modifications
- Lightening:
- PEB Shed Lightening with proper Engineering Calculations
- Powder Plant:
- Complete Commissioning of Whey Powder Plant (Evaporator, Dryer, Nano-Filtration & Whey Pasteurizer)
- Milk Reception Tank:Tons Milk Tank Automation and Commissioning with IKAN Engineering Team.
Software
VLT Drives Danfoss
DSE Deep Sea Electronics
TIA Portal
Certification
IELTS General Training
Timeline
Maintenance Lead
IRC Dairies Products Pvt. Ltd
08.2023 - Current
Hilal Food Safety & Quality
02-2023
IELTS General Training
09-2022
Assistant Manager
IRC Dairy Products Pvt. Ltd, Interloop
10.2020 - Current
Management Trainee
INTERLOOP LIMITED
02.2020 - 08.2020
Intern
IBRAHIM FIBERS LIMITED POLYESTER PLANT
06.2018 - 07.2018
Intern
MOL PAKISTANT OIL AND GAS CO.B. V
07.2017 - 08.2017
BSc - Mechatronics and Control Engineering
UNIVERSITY OF ENGINEERING AND TECHNOLOGY LAHORE
01.2015 - 04.2019
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PUNJAB COLLEGE OF SCIENCE Faisalabad
01.2013 - 04.2015