SYED AHMED ALI

Energetic and organized professional with knack for effective leadership and problem-solving. Possesses deep understanding of operational management and excels in strategic planning and team coordination. Committed to driving organizational success through innovative solutions and efficient processes.

• Dalda Foods Pvt LTD, Deputy Manager Maintenance (Technical), 01/01/24, Present, Execute project civil works according to the provided drawings, ensuring adherence to specifications and quality standards., Follow up and monitor maintenance activities to ensure smooth and efficient operations of all refineries, addressing any issues promptly., Manage, review, and devise contractor bids and agreements to ensure they meet engineering requirements and compliance standards., Conduct thorough evaluations during site visits prior to assigning maintenance jobs, identifying potential challenges and planning accordingly., Arrange and maintain an inventory of critical spares, ensuring availability to prevent operational downtime., Prepare detailed budgets for projects and maintenance activities, and optimize the inventory to balance cost efficiency with operational readiness., Maintain accurate permit-to-work records and ensure adherence to Lockout/Tagout (LOTO) procedures to guarantee a safe working environment for all personnel., Conduct team development sessions to improve their skills.
• COLGATE-PALMOLIVE PAKISTAN LTD, AM Plant Maintenance & Utilities, 06/01/15, 12/31/23, Successfully implemented 5S and Kaizen methodologies, driving continual improvement, enhancing productivity, and increasing efficiency in the workplace., Optimized manpower utilization by allocating resources effectively, ensuring timely response to departmental concerns, maintaining smooth operations, and maximizing productivity., Developed a comprehensive strategy to maintain key performance indicators (KPIs) such as downtime, OEE, MTBF, and MTTR for plant equipment, improving overall equipment effectiveness and performance., Successfully implemented and followed the asset life cycle management approach, making informed decisions regarding equipment replacement and maximizing the value of assets., Developed and maintained SAP PM Plans, efficiently managing breakdown records, analyzing reliability issues, and implementing proactive strategies to reduce breakdown events and improve equipment reliability., Effectively managed critical spare inventory for relevant equipment parts, ensuring optimal stock levels, minimizing downtime, and ensuring uninterrupted operations., Proposed and executed utility-related projects, including UF-RO plant installation, fire tube boiler upgrades, and screw compressor commissioning, enhancing operational efficiency and reliability., Led the fabrication process, ensuring adherence to design specifications, quality standards, and project timelines, resulting in successful fabrication projects., Implemented HAZOP in critical processes, conducting safety risk assessments and recommending re-engineering or modifications to meet compliance standards and enhance safety measures., Maintained ISO documentation & fulfilled the safety compliances to ensure the minimize the safety risks on workplace., Successfully implemented predictive maintenance measures, utilizing vibration analysis and thermography techniques to minimize unplanned maintenance and optimize equipment performance., Monitored operational parameters and condition monitoring data for utilities equipment, optimizing their performance and preventing unforeseen failures.
• MAPAK EDIBLE OIL REFINERY LTD, Mechanical Engineer, 11/01/15, 06/30/16, Conducted monthly inspections of storage tanks, pumps, and pipelines, ensuring their integrity and promptly identifying potential issues., Developed comprehensive checklists for inspecting and maintaining coal-fired boilers (water tube), solvent extraction plants, and coal-fired seed crushing plants, improving operational efficiency and minimizing downtime., Led the successful pre-commissioning and commissioning processes for static and rotary equipment, ensuring smooth and efficient operations from the start.
• AMRELI STEELS LTD, DHABEJI, Maintenance Engineer, 08/01/13, 10/31/15, Performed preventive and corrective maintenance on critical plant equipment, including induced draft fans, generators, heat exchangers, compressors, cooling towers, and FES (Fume extraction system), ensuring their optimal performance and minimizing unexpected breakdowns., Efficiently managed breakdown and planned maintenance activities, including electric overhead cranes and hydraulic systems, minimizing disruptions and maximizing equipment uptime., Ensured strict adherence to standard operating procedures (SOPs) and equipment checklists, promoting consistent and standardized maintenance practices across the plant., Conducted root cause analysis, performed case studies, and prepared accurate cost estimates and maintenance budget, facilitating informed decision-making and cost-effective resource allocation.
• S.M JAFFER & CO, Service Engineer, 05/01/11, 07/31/13

• Non-Intrusive Inspection
• Leadership in Action
• Advanced Maintenance Management
• Lubrication Management
• Ultrasonic
• Plant Reliability
• Industrial Asset Management

• Six Sigma (Green Belt)
• AutoCAD 2D & 3D
• Solid Edge V.19
• Ansys V.10
• CNC Machines (Programming & Operations)
• Ultrasonic
• Risk Based Inspection
• Motion Amplification
• Plant Reliability
• Asset Management
• Project Management
• Risk Assessment