Gas Compression section
- CO2 Compression by High Pressure Centrifugal compressor (160kg/cm2)
- Compressor has 04 Stages, 02 casings i.e. MCL/BCL.The Driver is 09MW Rated Steam Turbine using Very High- Pressure Steam (KS) 105kg/cm2, 510C.
Nitrogen Gas Generation by Cryogenic Process
- Nitrogen Separation from Air through Cryogenic Process (Linde)
- Liquid nitrogen plant having 5 subunits. Compression type Refrigeration unit, Molecular Sieve unit (Absorbers), Cold Box. Oil unit, Liquid Nitrogen Storage and Evaporation unit.
- Production of Gaseous as well as Liquid Nitrogen at -176C
- Nitrogen Storage & Evaporators having independent PLC.
- Centrifugal Compressors for Air Compression
PROCESS CONDENSATE TREATMENT SECTION
- Distillation tower with 55 valve trays.
- Hydrolysis of urea into NH3/CO2 with HS steam.
- Multi-stage feed pumps & pre-heaters operation.
Emergency Power Generation
- 2500HP Diesel Engine (04 Stroke) to drive Emergency Power Generator.
INSTRUMENT AIR GENERATION
- Motor driven centrifugal compressor with capacity of 3775 NMC/Hr.
- Pressure swing absorbers operation for instrument air generation with capacity of 2300NmC/Hr.
HVAC OPERATION
- Operation of HVAC.
- Absorption Chiller operation capacity 125 ton/hr.(Trane/LG).
- Startup shutdown of absorption and compressional chillers & emergency handling.
- Commissioning of Absorption chillers.
Vacuum and Prilling Section
- Two Stages under Vacuum Urea Concentration.
- Urea Prilling through Vibro Priller.
- Liquid Urea Storage and Recovery System.