Salman Salim

JOB RESPONSIBILITY AS AN AREA INCHARGE OF FLS KILN 3700 T/D , POLRO KILN (7600 T/D),Alternative Fuel System,Coal Mill (RMK 30/15/230), and Packing Plant.

FLS Kiln (Capacity: 3700 T/D):
• Managed and led operations for the FLS Kiln with a daily capacity of 3700 metric tons.
• Proposed efficiency improvements, resulting in a 12% enhancement in day-to-day production activities for optimal kiln performance.
• Collaborated with cross-functional teams, ensuring high-quality standards, and adherence to safety protocols, contributing to a 20% improvement in overall collaboration efficiency.

POLRO Kiln (Capacity: 7200 T/D) & Coal Mill:

• Spearheaded operations for the POLRO Kiln, implementing strategic planning that led to a remarkable 18% increase in production efficiency.
  • Conducted regular inspections and maintenance activities, ensuring the kiln's reliability and longevity, achieved in a 15% reduction in downtime.
  • Formulated precise objectives for critical performance metrics, including safety standards, Overall Equipment Effectiveness (OEE), reliability measures, production capacities, and Mean Time Between Failures (MTBF). This strategic approach resulted in a noteworthy 10% improvement in the overall performance of equipment

Alternative Fuel System (650 T/D):

• Managing mechanical maintenance activities of the AF system,ensuring smooth operation of the plant.

Packing Plant(H&B):

• Managed packing plant maintenance activities, spares planning, and ensured cement packing and loading quality per ISO standards.
• Manpower planning and development.
  Key Duties and Responsibilities:
• Planning and organizing the total operation of the packing plant.
• Conducted plant performance reviews and analyses, enhancing production output, efficiency, and cost reduction.

Major Projects:-

• Upgradation of Alternative Fuel (AF) System

Led modifications in the existing AF system to enhance feed capacity from 500 t/d to 650 t/d, optimizing fuel efficiency and improving overall plant performance.

• SAP S/4 HANA 2021 IMPLEMENTATION AT FAUJI CEMENT COMPANY LIMITEDSAP S/4 HANA 2021 IMPLEMENTATION AT FAUJI CEMENT COMPANY LIMITED

Successfully completed the implementation of SAP S/4 hana 2021 at Fauji Cement Company Limited. I was selected as a Power User (Mechanical) in Planning Module to create data base in SAP. Created plant functional location, work centers and planner groups. Created plant equipment and attached equipment catalog's.

• Design, Fabrication, and Installation of Kiln Pair No. 2 Tire and Roller Shed

Managed the complete design, fabrication, and installation process of a protective shed for Kiln Pair No. 2 tires and rollers, ensuring equipment longevity and minimizing operational downtime due to weather conditions.

• Design, Fabrication, and Installation of Fly Ash Bin System Executed the design, fabrication, and installation of a Fly Ash bin system, integrated with both Ball Mills and Loesche Mills, to improve operational efficiency and material handling.
  

Area Incharge of Loeche Cement Mills (53.3+3CS):- 2018-2021

• Day to day co-ordination with subordinates and other concerned departments regarding smooth running of plant.
• Keeping records of daily activity report, breakdown report, shut down report, lubrication and greasing report. Daily maintenance checklist.
• ·Condition and monitoring of the equipment by Vibration monitoring analysis.
• Operation and maintenance of bulk material conveying equipment’s such as Belt conveyors, Screw conveyors, Air slides, Elevators etc.

AREA INCHARGE OF FLS RAW MILL ATTOX 40 2015-2018

• Operation and maintenance of FLS RAW MILL
• Carrying out the tasks from notifications received from other departments
• Day to day co-ordination with subordinates and other concerned departments regarding smooth running of plant.
• .Operation and maintenance of bulk material conveying equipment’s such as Belt conveyors, Screw conveyors, Air slides, Elevators etc.

MAJOR PROJECTS:-

• Design and installation of Loesche mills reject system.
• Installation of Fly Ash Bin and connection with existing system.
• Machining, Rebuilding and finishing of mill fan NDE shaft in-situ.
• Machining, Rebuilding and finishing of Booster fan NDE shaft in-situ.