Summary
Overview
Work History
Education
Skills
Software
Certification
Accomplishments
Timeline
Generic

Mustafa Mehmood Khan

Quality Assurance Executive Packaging Lab

Summary

Strategic Quality Assurance Executive bringing 13 years of experience establishing requirements to meet quality assurance objectives in Biscuit, dairies, fruit juices, mineral water & carbonated beverages industry. Proficient in SAP, PDF and Microsoft Office. Analytical and resourceful professional recognized for improving customer satisfaction 100% by observing and addressing trends and patterns of customer complaints. Quality Management professional with successful career delivering efficiency and standardization, and maintaining ISO 9001 and FSSC 22000 and Six Sigma Quality Systems. Drives smooth operation of production and manufacturing lines, coordinate efforts of employees and facilitate communication between management and production departments. Apply creativity in improving manufacturing process to achieve higher productivity and quality of finished goods. Experience in reviewing and interpreting regulatory and programmatic guidance, implementation of corporate compliance, risk management and corrective action programs.

Overview

12
12
years of professional experience
6
6
years of post-secondary education
7
7
Certifications

Work History

Quality Assurance Executive

English Biscuit Manufacturer
Haripur, Hattar
12.2016 - Current

a. QA Executive, (Process and Packing)

(01st July, 2016 to 31st October, 2019)

  • Achieved QA/ Food Safety objectives by contributing information and analysis to strategic plans and reviews and preparing and completing action plans.
  • Validated quality processes by establishing product specifications and quality attributes and updating quality assurance procedures.
  • Cooperated with engineering, manufacturing and corporate accounting to verify adherence to quality standards.
  • Reported production & maintenance malfunctions by raising notifications on SAP (complain Module) to managers and production supervisors.
  • Collaborated with QA, Production, Stores persons operating staff to establish Food Safety & quality procedures, standards, HACCP systems and procedures.
  • Identified & organize the training to meet quality/ food safety standards.
  • Verification of quality documentation and reports prepared by QA staff on SAP (QA inspection Module) collecting, analyzing and summarizing information and trends.
  • Inspected & monitor products and QA workers progress & share the performance & improvements plan of QA individuals with QA Manager.

b. QA Executive, (Packaging Material)

(01st November, 2019 to up till now)

1. Ensuring 100% incoming Packaging material quality Compliance at receiving.

2. Performing monthly supplier evaluation on monthly basis with respect to packaging material quality by data evaluation.

3. Review & up gradation of material specifications & testing procedures as per requirement

4. Maintaining lab records and 5-s activity

5. Ensure the packaging material results in SAP and releasing the incoming stock on SAP (on QA results basis).

6. Ensure quality of packaging materials as per approved R&D specifications & standards.

7. Improving packaging materials quality to reduce internal quality incidents.

8. Responsible for lab equipment’s maintenance and annual calibration.

9. Responsible for ensuring maintenance of packaging lab testing records.

10. To maintain updated list of approved suppliers for all incoming Packaging materials.

11. Conduct Supplier audits on annual basis and share the audit results and report to QA Manager and Procurement.

12. Involve with procurement for supplier development by conducting visits/ audits & material testing and share the feedback to QA manger and procurement.

12. Coordinate with the stores and production department in relation to packaging material defects/ complaints and share it with procurement by raising it on SAP for rectification.

13. involve in new product development and R&D trial by the leading the trial, share the trial feedback (of all stake holders) to top management & R&D department for implementation.

QA Officer

Coca Cola Beverages PVT limited
Rahim Yar Khan & Gujranwal
11.2010 - 11.2016

a. Incoming Raw &Packing Material Inspector

(April 04, 2016 to 01st December, 2016)

  • Checking and testing if incoming raw materials, record its results on SAP, releases the incoming materials on SAP (daily basis), making DMR (Defective Material Report) on SAP if material is rejected on floor or in store during inspection, chemical primary and secondary packaging
  • Maintaining testing log of all incoming materials.
  • Ensure MSD and COA for all incoming materials, to match COAs with CORE, legal, food safety and other requirements given by the company.
  • Implementation of quality, food safety and HSE management system.
  • Perform Backward and Forward traceability and report to QA Manager.
  • Participating in Internal and External audit i.e. ISO audits (9001, 14000, 22000), TCCC compliance audits (Q1 and E1) and Environment audit as conducted by Government of Pakistan.

b. QA Shift Chemist

(Nov 01, 2010 to March 31, 2016)

  • Provided observations, took measurements and performed tests at various stages according to quality control plan.
  • Updated quality control standards, methods and procedures to meet compliance requirements.
  • Followed quality & food safety standards and procedures to minimize errors and maximize customer satisfaction.
  • Managed and archived quality documentation and participated in internal and external quality audits.
  • Evaluated quality problems and performed assessments to identify and resolve issues.
  • Rejected defective products and approved correct products.
  • Calibrated instruments and scales in production area and quality lab.


Assistant Production Manager

Pakistan Fruit Juice Company
Multan
05.2010 - 10.2010
  • Verified documentation of process control parameters.
  • Contributed to company growth by delivering quality customer service to foster growth and retention.
  • Led quality control initiatives to reduce downtime and boost profits.
  • Overcame obstacles and variables to maintain production efficiency, meet deadlines and achieve high levels of profitability.
  • Lead the operation of pulp plant: mango crushing, handling, packaging, chemical treatment and storage of pulp during the mango season.
  • Monitoring and maintaining G.M.P practices at plant level
  • Monitoring and maintaining all production parameters during production
  • Analysis of juice, maintaining and monitoring of juice making process and assuring and quality control of juice
  • Raw material testing.
  • Managing and monitoring of production staff during the production
  • Line startup, C.I.P.
  • Documentation and record keeping.

Education

Bachelor of Science - Food Sciences And Technology

Agricultural University Peshawar
Peshawar
01.2004 - 12.2007

Master of Science - Food Sciences And Technology

Agricultural University Peshawar
Peshawar
01.2008 - 04.2010

Skills

Audit reporting

undefined

Software

SAP

Microsoft Office

PDF

Certification

LAC QMS 9001:2008

Accomplishments

  • Achieved 100 percent results in The Coca Cola Company sampling from 2011 to 2014.
  • Shifting 85 percent of Packaging material on Certificate of Analysis against set target.
  • Reduction of cake film width upto 10 mm resulting in saving of 4.2 million PKR in one year.
  • Successful execution of project Invictus-4 by performing trial material verification, conducting line trials,transit study, artwork verification, packaging material verification, updating standards and online material testing

Timeline

Good Lab Practises

10-2022

Internal Auditing & Awareness on Halal Certifications

08-2022

Envirement Management System 14001

12-2021

Hygience Engneering Design & Safety

09-2021

LAC FSSC 22000 v-5

01-2021

RSPH Level-3 Award in Understanding How to Develop a HACCP Plan

11-2020

Quality Assurance Executive

English Biscuit Manufacturer
12.2016 - Current

LAC QMS 9001:2008

05-2014

QA Officer

Coca Cola Beverages PVT limited
11.2010 - 11.2016

Assistant Production Manager

Pakistan Fruit Juice Company
05.2010 - 10.2010

Master of Science - Food Sciences And Technology

Agricultural University Peshawar
01.2008 - 04.2010

Bachelor of Science - Food Sciences And Technology

Agricultural University Peshawar
01.2004 - 12.2007
Mustafa Mehmood KhanQuality Assurance Executive Packaging Lab