Muhammad Usama Jamil
Islamabad
Summary
Electrical Engineer specialized in industrial automation, PLC-based control systems and embedded hardware integration, with strong expertise in testing, commissioning, calibration & VFDs. Proficient in ladder logic development and troubleshooting on Siemens, Allen-Bradley and Mitsubishi platforms, and in deterministic Modbus RTU communication over RS485 for industrial networking. Repaired and tested high-density multilayer PCBs (up to 32 layers) with controlled impedance routing, stack-up, proper return path management and EMI/EMC-compliant grounding; proficient in board-level fault isolation and repair of SMPS (flyback/buck/boost) and linear power regulation circuits.
Overview
4
4
years of professional experience
1
1
Certification
Work History
CONTROL ENGINEER
BLUE SKY AUTOMATION – ALERTON AUSTRALIA, OBERIX GROUP
Lahore
03.2026 - Current
- Program and configure BMS controllers (JACE, Honeywell controllers & field devices).
- Integrate HVAC and other systems using BACnet, Modbus, LonWorks protocols.
- Managed BMS operations, ensuring integration of fire alarm systems, safety alerts, building lighting systems, and HVAC systems.
- Design and develop user-friendly BMS graphical interfaces using Tridium Niagara 4 framework.
- Prepare wiring diagrams, control schematics, and 2D/3D layouts.
- Supported end-to-end project execution, facilitating seamless transitions from design to implementation and commissioning.
- Perform functional testing, troubleshooting, and system validation.
- Upgraded and maintained BMS systems to enhance performance and scalability.
ELECTRICAL & INSTRUMENTATION OFFICER
INTERLOOP LIMITED
Faisalabad
11.2024 - 03.2026
- Programmed and modified PLC ladder logic on Siemens S7-300 and S7-1200 to meet production targets.
- Reprogrammed Allen-Bradley PLCs using Studio 5000 for fault elimination and cycle-time improvement.
- Executed MTTR, MTBF, and OEE analysis to optimize maintenance strategy, resulting in 20% reduction in reactive maintenance and 5% OEE improvement.
- Implemented corrective actions defined by using RCA Techniques Affinity, Ishikawa, Fault tree analysis and generated PKR 85M annual profit increase.
- Designed and modified multi-layer PCBs up to 32 layered with focus on signal integrity, grounding and EMI/EMC control.
- Designed and repaired power supply circuits (SMPS, linear regulators, rectification, filtering).
- Repaired SMDs and through-hole components including ICs, MOSFETs, optocouplers and voltage regulators.
- Support T&C of industrial printing and packaging machines (KBA Rapida, Heidelberg, Bobst, Eterna, LK800, MY800).
- Trained new staff on equipment operation and safety guidelines.
FREELANCE ELECTRICAL ENGINEER
UPWORK & FIVER
Remote
07.2022 - Current
- Designed and executed 20 kW off-grid solar system and 15 kW on-grid solar system, enhancing renewable energy options.
- Designed and implemented single phase DC to three phase AC converter, facilitating efficient energy conversion.
- Developed lily-go based BMS for batteries in EV charging system, improving battery management and performance.
- Designed Closed-Loop DAB Converter with Model Predictive Control (MPC).
ELECTRICAL DESIGN ENGINEER
HIVE TECH GLOBAL
Islamabad
02.2024 - 10.2024
- Designed and Installed UPS systems up to 100 kVA for both commercial and industrial sites.
- Conducted testing and commissioning of UPS systems and battery banks to ensure operational readiness.
- Implemented UPS networking for remote monitoring and control to enhance system integration capabilities.
- Prepared technical documentation and site reports to support project execution and compliance.
PCB DESIGN INTERN
NATIONAL CENTRE FOR ROBOTICS AND AUTOMATION, NUST
Islamabad
08.2023 - 09.2023
- Conducted testing, debugging, and optimization of PCB designs to ensure reliability and performance.
- Designed and optimized PCB layouts in Altium Designer for enhanced functionality.
- Developed custom 28-pin Arduino UNO board, facilitating specific project requirements.
Education
BS - ELECTRICAL ENGINEERING
National University of Technology - Nutech
Islamabad, Pakistan06-2024
Skills
- PCB design and repair
- Designing and Repairing PCB Cards
- PCB testing and commissioning
- Maintenance strategies
- PLC Basics (Siemens S7 1200, Allen Bradley, Mitsubishi)
- Logic Design DCS
- Preventive, Corrective & Predictive Maintenance
- Instrumentation control
- MV & LV Panels distribution
- Control System Programming
- PLC programming
- Control system design
- BMS configuration
- HVAC integration
- Energy management
- Control panel design
- BMS programming
Technical Tools
- Altium Designer
- Ki-Cad
- EasyEDA
- AutoCAD Electrical
- STUDIO 5000 (Logic Designer)
- Sketch UP
- PV SYS
- SAP PM
- MATLAB - Simulink
- CMMS
- NI LabVIEW
- NI Multisim
- Proteus
- TIA Portal
Awards
- Gold Medal for Final Year Project.
- PEC Academic Funding Award for innovative engineering project.
- 1st Prize - Innovate-A-Thon (IST) among 15 universities.
- Merit-based scholarships in multiple semesters.
Certification
• PEC License - Elect/110409
• MATLAB (Expert Level) by Vanderbilt University
• Exploring Renewable Energy Schemes by the University of Pennsylvania.
• MS Office (Expert Level)
• Data Analytics by Google
• Solar Energy Basics by the University of Pennsylvania.
• MATLAB (Expert Level) by Vanderbilt University
• Exploring Renewable Energy Schemes by the University of Pennsylvania.
• MS Office (Expert Level)
• Data Analytics by Google
• Solar Energy Basics by the University of Pennsylvania.
Projects
- Designed and Supervised 200 kW On-Grid Solar PV System (Print Kraft PVT Ltd)
- Smart Rapid Rider: Wheels to Sustainable Future (FYP - Solar Bike-Car Hybrid Project), Implemented gyro-based control, hybrid charging, BMS, GPS tracking, and obstacle detection.
- Virtual Reality Based High Fidelity Excavator Training Simulator
- Designed A 5KW Rooftop On-Grid Domestic Solar System.
- Design and Implementation of a 5KW Solar System Inverter. Designed and implemented a 5KW solar system inverter using MATLAB, Proteus, and 555 timer ICs for MOSFET control.
- Designed A PID Temperature Control System. Designed and implemented a PID (Proportional-Integral-Derivative) temperature control system & control algorithm.
- Designed A Stopwatch Using PIC 18f452 Microcontroller. Developed the hardware and software components of a stopwatch using a pic microcontroller.
Timeline
CONTROL ENGINEER
BLUE SKY AUTOMATION – ALERTON AUSTRALIA, OBERIX GROUP
03.2026 - Current
ELECTRICAL & INSTRUMENTATION OFFICER
INTERLOOP LIMITED
11.2024 - 03.2026
ELECTRICAL DESIGN ENGINEER
HIVE TECH GLOBAL
02.2024 - 10.2024
PCB DESIGN INTERN
NATIONAL CENTRE FOR ROBOTICS AND AUTOMATION, NUST
08.2023 - 09.2023
FREELANCE ELECTRICAL ENGINEER
UPWORK & FIVER
07.2022 - Current
BS - ELECTRICAL ENGINEERING
National University of Technology - Nutech