Muhammad Usama Ayub
NEW CITY PHASE-II, TAXILA
Summary
Highly skilled CNC Engineer with 9 years of experience in designing nuclear power plant components and performing precision machining on a wide range of materials. Proficient in translating complex work orders, analyzing blueprints, selecting appropriate tools, and determining precise dimensions and tolerances. Possesses extensive knowledge of CNC programming on both Fanuc and Siemens controllers, as well as proficiency in CAD software. Motivated individual seeking a challenging career opportunity with a reputable company.
Overview
7
7
years of professional experience
Work History
CNC Engineer
PAkistan Atomic Energy Commission, PAEC
2017.09 - Current
- Developed custom macros for complex machining tasks, resulting in reduced cycle time and increased accuracy.
- CNC lathe programming on FANUC and SIEMENS controller's which includes MDI conditional cycles, Cutting cycles, Macro cycles and hybrid cycles.
- Precision machining of nuclear power plant parts including fuel rod end caps, Pins, Studs, spacers, Screws, Stem & Seat, guide rods and threads.
- CMM measurement of each part to ensure dimensional accuracy
- Created precision CNC projects with tolerances of 10 microns for clients in defense industry.
- Machine Tool offsets, Geometry offsets, wear offsets and machine parameters setting as per need for working on different materials.
- Contributed to the development of new products by providing engineering expertise and reviewing CNC designs for pre-production errors and eliminating design flaws to reduce raw material waste during prototyping phases.
- Assisted in the selection of appropriate cutting tools based on material specifications and end-use requirements.
- Applied accepted geometric dimension and tolerance (GD&T) standards to projects to maintain sound structural integrity.
- Designed work paths for custom projects and translated blueprints into appropriate machining parameters for speed, feed rates and plans.
- Identified required reference points, paths and hole locations for pieces.
- Analyzed job orders and performed necessary calculations while modifying existing programs for increased efficiency.
- Produced finished products at scales ranging from 7 to 500 millimeters in diameter
- Established a system for tracking tool usage, enabling timely inventory replenishment and avoiding costly delays due to missing tools.
- Used CAD software to produce geometric layouts for production.
- Handled preventive maintenance and minor repairs on machines to sustain performance and reduce production downtime
Education
Master of Science - Manufacturing
Pakistan Institute of Engineering, PIEAS
Islamabad07.2017
Bachelor of Science - Mechanical Engineering
Wah Engineering College, UW
Wah, Punjab, Pakistan07.2015
Skills
- CNC Lathe Programming for Fanuc and Siemens controller
- Precision machining with tolerances of plus minus 10 microns
- Thread, screws, stem & seat and studs machining
- CMM Programming and Measurement
- Blueprint Reading
- Geometric dimensioning and tolerancing
- Fixture design for spherical jobs
- Tool offset and machine parameters setting
- Tool path design
- CNC machine maintenance including turret, spindle, gearbox
- Metallurgy Knowledge
- G-Code Knowledge
- Surface Finish Improvement
- 9 Years experience using multiple CAD, CAM and CAE Software to develop, fabricate, and retrofit machines
- Maintenance experience with knowledge of basic hand tools and many specialty tools.
Timeline
CNC Engineer
PAkistan Atomic Energy Commission, PAEC
2017.09 - Current
Master of Science - Manufacturing
Pakistan Institute of Engineering, PIEAS
Bachelor of Science - Mechanical Engineering
Wah Engineering College, UW
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