ASPEN Plus
Muhammad Qaim Abbas
Process Engineer
Sadiqabad,PB, Pakistan
Summary
Resourceful Section Manager with impressive industry expertise and a Chemical Engineering degree. Manages fast-paced departments with grace and efficiency, continuously improving operations. Strong financial management, organizational and communications skills enabled exceptional outcomes.
Overview
13
13
years of professional experience
5
5
years of post-secondary education
6
6
Certificates
Work History
Senior Process Engineer
Fauji Fertilizer Company
Sadiqabad, Punjab
06.2021 - Current
- Identified section KPIs and created measurement mechanism to track operations efficiency. After introduction of KPIs key indicators, teams productivity up to 115%.
- Scheduled weekly section meetings to review emerging challenges, identify opportunities.
- Compared production costs to budgetary guidelines and adjusted variables to achieve budget compliance.
- Created and maintained project documentation to establish operations framework and enable adherence to preset guidelines.
- Managed many project technical, schedule, and cost risk factors to facilitate completion while minimizing negative outcomes.
- Observed each employee's individual strengths and started mentoring program to improve areas of weakness.
Lead Process Engineer - Ammonia & Gas Processing
Fauji Fertilizer Company
Sadiqabad, Punjab
04.2014 - 06.2021
- Established project schedules and monitored tasks to meet milestones during each phase.
- Developed documentation, diagrams and specifications to meet project requirements and regulatory standards.
- Provided technical help to the production team when issues arose.
- Interfaced with area teams to verify the application of technical details.
- Conducted root cause analysis to identify, prioritize, and eliminate process losses.
- Conducted FEED, MOC, RFQ preparation, machinery and equipment bids review, factory acceptance tests, commissioning of a 284 MMSCFD natural gas processing and compression facility.
- Conducted process hazard analysis studies of area including natural gas processing,reforming, gas separation, compression, refrigerations and synthesis sections of the plant
- Coached newly hired employees and interns while observing progress and delegating tasks.
- Solicited proposals from third-parties to provide holistic costing data in proposal documentation.
- Reviewed processes, identifying areas requiring improvement.
- Collaborated with technologists to address operating issues and support rapid recovery.
Lead Process Engineer - Urea
Fauji Fertilizer Company
Sadiqabad, Punjab
12.2009 - 03.2014
- Established project schedules and monitored tasks to meet milestones during each phase.
- Developed documentation, diagrams and specifications to meet project requirements and regulatory standards.
- Provided technical assistance to production team when issues arose.
- Created process simulations to test operational outcomes without causing service disruptions.
- Implemented technical monitoring program of Urea plant equipment, CO2 compressor, heat exchangers performances, reactor efficiency, product quality, bagging and shipping
Education
Bachelor of Science - Chemical Engineering
NFC IET
Multan 08.2004 - 06.2009
Skills
Workforce Management
Accomplishments
▪ Engineering of Natural gas compression project with a combined compression capacity of 288 MMSCFD [11 compressors total power 30 MW] worth $45 Mn
▪ Factory acceptance test of 02 NG compressors in Oklahoma USA worth >$10Mn
▪ Supervised ammonia convertor S-300 basket replacement activity along with catalyst replacement job and commissioning
▪ Technical evaluation / engineering / RFQ preparation for membrane-based hydrogen recovery unit for purge gas recovery
▪ Commissioning of Ammonia recovery unit to process 22000 Nmc/hr purge gas from ammonia plant
▪ Commissioning/reduction experience of all ammonia plant catalysts
▪ Ammonia convertor optimization leading to gain in ammonia production
▪ Study for Pre-Reformer installation at ammonia plant
▪ Study / commissioning of Vibro priller technology to improve Urea product quality
▪ Team Member of API 754 implementation at the plant
Software
ASPEN HYSUS
Pipe Flow Expert
Instru Calc
SAP
Certification
Lean Six Sigma Training - Six Sigma Academy Amsterdam
Interests
Squash
Shooting / Archery
VPPR Toastmaster
Tourism
Timeline
Senior Process Engineer
Fauji Fertilizer Company
06.2021 - Current
Lead Process Engineer - Ammonia & Gas Processing
Fauji Fertilizer Company
04.2014 - 06.2021
Lead Process Engineer - Urea
Fauji Fertilizer Company
12.2009 - 03.2014
Bachelor of Science - Chemical Engineering
NFC IET
08.2004 - 06.2009
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