Excel, word
Muhammad Zafar
Textile Spinning
Dera Ghazi Khan, Punjab
Summary
Results-oriented professional with extensive experience in textile manufacturing, maintenance management, ensuring equipment reliability and operational efficiency. Proven track record in conducting compliance audits for various industry standards including GOTS, OCS, RCS, and GRS,CTPAT, INDITEX,
With Deep technical experience of following machinery setup and counts
- Rieter, Trutzschler, Toyota, savio, murata, electrojet , BTS , luwa ,Temsan, compair
- Counts,
Conventional Yarn ( 6/cdd to 80/1 CM )
ii. Stretch Yarn (Tri Core ,Dual Core, Spandex,Lycra )
iii. Regenerated Fibers (Linen,Modal,Tencil,Bamboo)
iv. SLUB Yarn
v. Doubling Yarn
Overview
11
11
years of professional experience
1
1
Certification
2
2
Languages
Work History
Mechanical Maintenance Manager
TATA PAKISTAN
07.2022 - Current
- Led energy conservation efforts, identifying and implementing strategies to reduce energy consumption and promote sustainability within the workplace.
- Implemented robust Inventory Control measures, optimizing inventory levels to minimize carrying costs while ensuring uninterrupted production processes.
- Implemented and managed an Enterprise Asset Management (EAM) leveraging technology to optimize asset lifecycle management, improve maintenance efficiency, and reduce downtime.
- Prepared and managed Annual Budget, allocating resources effectively to support operational needs and strategic objectives.
- Developed and maintained Maintenance Schedule, ensuring equipment reliability and minimizing downtime through proactive maintenance practices.
- Orchestrated Long-Term Maintenance Schedules, aligning maintenance activities with long-term organizational goals and asset management strategies.
- Implemented Skills Matrix and conducted time-motion studies to optimize worker efficiency on various machines, resulting in increased productivity
- Ensured compliance with regulatory requirements and industry standards, mitigating risks and fostering a safe and legally compliant working environment.
- Spearheaded load management initiatives, optimizing production schedules to meet demand fluctuations efficiently while minimizing resource wastage.
Technical Manager
Masood Fabrics Ltd (Roomi Group)
09.2018 - 07.2022
- Developed and authored comprehensive Training Hand Out Manual for Mills Workers, ensuring standardized training procedures and knowledge dissemination.
- Conducted both on-the-job and off-the-job training sessions for workers, focusing on skill enhancement and performance improvement.
- Formulated and executed production planning strategies to streamline operations, meet targets, and enhance overall efficiency.
- Strategically restructured the plant/machine maintenance system, transitioning to a Total Productive Maintenance (TPM) approach. This initiative enhanced overall equipment effectiveness (OEE) and minimized downtime, resulting in improved productivity and cost savings.
- Implemented a comprehensive monitoring system for air leakage using leak shooters, coupled with the strategic reinstallation of compressor lines to minimize bends and leakage. This proactive approach led to substantial energy savings of 45 kW per hours, contributing to cost reduction and sustainability efforts.
- Installed energy meters in the Auto Cone department to meticulously monitor and identify areas of energy leakage. This initiative facilitated proactive energy management, enabling timely interventions to optimize energy usage and reduce wastage
Assistant to Deputy Manager Maintenance
TATA PAKISTAN Unit No 2 (New Plant)
10.2014 - 09.2018
- Possess extensive experience working with advanced textile quality monitoring systems such as Spider Web and Uster Sentinel. This includes proficient operation, data analysis, and troubleshooting to ensure the highest standards of product quality and process efficiency in textile manufacturing.
- Developed and implemented comprehensive maintenance training schedules,
- Developed time motion study
ASM
ALAM COTTON
12.2012 - 09.2014
- monitoring process flow
- maintains over hauling schedules
- raised demands
Education
Bachelor of Science - Textile Engineering
University of Management And Technology
Punjab Lahore 04.2001 -
Skills
Software
ERP
FUSION
EAM
Certification
SLCP
Cricket
I devote my free time to honing my skills on the cricket field. With a deep love for the game, I find joy in the camaraderie and competition it offers. Whether batting, bowling, or fielding, cricket allows me to showcase my athleticism, strategic thinking, and teamwork
Timeline
Mechanical Maintenance Manager
TATA PAKISTAN
07.2022 - Current
SLCP
02-2021
Technical Manager
Masood Fabrics Ltd (Roomi Group)
09.2018 - 07.2022
Assistant to Deputy Manager Maintenance
TATA PAKISTAN Unit No 2 (New Plant)
10.2014 - 09.2018
ASM
ALAM COTTON
12.2012 - 09.2014
Bachelor of Science - Textile Engineering
University of Management And Technology
04.2001 -
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