Muhammad Nooruddin Khan
Electrical Instrumentation & Maintenance Professional
Karachi
Summary
Accomplished engineering professional with 20+ years of experience in Electrical & Instrumentation (E&I), Maintenance, and Automation within the automotive and steel industries. Proven expertise in plant maintenance, commissioning, and optimization of automated manufacturing systems. Hands-on experience with PLC logic, AC drives, pneumatics, electro-hydraulics, and SAP PM module. Adept at leading high-performing teams, implementing lean manufacturing principles, and ensuring regulatory compliance.
Overview
23
23
years of professional experience
6022
6022
years of post-secondary education
3
3
Certifications
Work History
Assistant Manager – Plant Maintenance
Hyundai Nishat Motors Pvt. Ltd.
Faisalabad, Punjab
08.2020 - Current
- Ensure smooth production across Paint Shop, Body Shop, TCF, and VQ lines by managing plant equipment and processes
- Lead a multi-shift maintenance team, assigning and overseeing preventive maintenance activities
- Optimize spare inventory management within allocated budgets
- Implement condition-monitoring strategies to enhance equipment reliability
- Develop and execute daily, monthly, and shutdown preventive maintenance plans
- Collaborate with cross-functional teams to improve plant performance
- Manage third-party contractors for calibration and maintenance activities
- Conduct technical training programs for technicians
Senior Executive Engineer – Electrical & Instrumentation (E&I)
Aisha Steel Mills Pvt. Ltd.
Karachi, Sindh
12.2016 - 07.2020
- Supervised and led rotating shifts, ensuring smooth electrical operations
- Implemented Kaizen, 5S, and LOTO philosophies for process improvement
- Managed electrical maintenance budgets and spare inventory
- Developed and executed predictive and preventive maintenance programs
- Coordinated closely with production and quality teams to enhance efficiency
- Inspired innovation within the engineering department by promoting a culture of creative thinking and open dialogue about project challenges.
- Mentored junior engineers, providing guidance on best practices, technical skills, and career advancement opportunities.
Executive Engineer – Electrical & Instrumentation (E&I)
Aisha Steel Mills Pvt. Ltd.
Karachi, Sindh
03.2012 - 05.2016
- Executed and planned maintenance activities for Batch Annealing Furnaces (BAF), Hydrogen Plant, and Recoiling Line (RCL)
- Hands-on troubleshooting expertise in Electro-Pneumatic, Electro-Hydraulic, AC Drives, PLCs (Siemens S7-200, 300, Mitsubishi), and field instrumentation
- Interpreted and modified electrical schematics and control circuits
- Provided training and mentorship to junior engineers and technicians
Assistant Team Leader – Plant Maintenance
Indus Motors Company Pvt. Ltd.
Karachi, Sindh
07.2009 - 02.2012
- Trained maintenance team members using Toyota’s Visual Manual (VM) training methodology
- Conducted Gemba observations to ensure effective training application
- Assisted in developing multi-skilled team members for the maintenance department
- Managed maintenance daily activities and developed breakdown reports.
- Manage spares through SAP MM Module.
- Led the implementation of CMMS (Computerized Maintenance Management System)
Senior Team Member – Plant Maintenance (TCF Section)
Indus Motors Company Pvt. Ltd.
Karachi, Sindh
08.2002 - 07.2009
- Scheduled and planned maintenance work to minimize equipment downtime
- Implemented preventive maintenance programs and ensured adherence to environmental and quality standards
- Developed, modified, and updated electrical schematics and control systems
- Hands-on troubleshooting experience with Mitsubishi and Toyopuc PLCs
- Conducted predictive maintenance using SKF vibration and sound analysis tools and thermography for electrical panels and circuit breakers
Assistant Electrician
Pakistan Electric Service Corporation
Karachi, Sindh
02.2002 - 07.2002
- Assisted in electrical installation projects under Toyota’s STOP-6 safety standards
- Worked on major projects, including CPD lighting, bumper booth lighting, and Hilux assembly line wiring
- Assisted in the installation of new electrical systems for clients, resulting in increased customer satisfaction and repeat business.
Education
B-Tech (Pass + Hons) - Electrical Engineering
Dadabhoy Institute
Karachi, Sindh, Pakistan12-2008
DAE - Electrical Engineering
Govt. Safie Eide Zahbi Institute of Technology
Karachi, Sindh, Pakistan01-2001
MBA - General Management
Preston University
Karachi, Sindh, Pakistan01-2012
Skills
- Industrial Automation
- PLCs
- Siemens
- Mitsubishi
- Toyopuc
- AC Drives
- SCADA
- Predictive Maintenance
- Preventive Maintenance
- Condition Monitoring
- Lean Manufacturing
- Kaizen
- 5S
- LOTO
- Toyota Production System
- SAP PM Module
- MS Office Suite
- Electrical & Instrumentation
- Circuit Designing
- Troubleshooting
- Thermography
- Vibration Analysis
- SAP EAM Module
Certification
AP-GPC Trainer Training, Asia Pacific Global Production Center, Toyota Thailand, 2009, Specialized in Fundamental Skill Trainer (FST) training for technical skill development.
Timeline
Assistant Manager – Plant Maintenance
Hyundai Nishat Motors Pvt. Ltd.
08.2020 - Current
Senior Executive Engineer – Electrical & Instrumentation (E&I)
Aisha Steel Mills Pvt. Ltd.
12.2016 - 07.2020
Executive Engineer – Electrical & Instrumentation (E&I)
Aisha Steel Mills Pvt. Ltd.
03.2012 - 05.2016
Assistant Team Leader – Plant Maintenance
Indus Motors Company Pvt. Ltd.
07.2009 - 02.2012
Senior Team Member – Plant Maintenance (TCF Section)
Indus Motors Company Pvt. Ltd.
08.2002 - 07.2009
Assistant Electrician
Pakistan Electric Service Corporation
02.2002 - 07.2002
B-Tech (Pass + Hons) - Electrical Engineering
Dadabhoy Institute
DAE - Electrical Engineering
Govt. Safie Eide Zahbi Institute of Technology
MBA - General Management
Preston University
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