A result-oriented individual with over 10 years' experience in the field of Control and instrumentation Maintenance and commissioning of pneumatic and electronic instrumentation and control systems including Gas Turbines control systems, Steam Turbine control systems Mark-VI and Mark-VIe, Bently Nevada Vibration Monitoring System ‘3500 SERIES’ Distributed control system Ovation, Yokogawa, PLC and field instrumentation such as pressure, flow, level, temperature, transmitters, switches, Gas chromatograph, analysers. Over the years I have worked on various projects including Engro Fertilizer Limited, HUBCO Ther Energy Limited and Engro Energy in Construction, Commissioning, Operation and Maintenance / Outage Phases ‘MOH’.
GAS TURBINE GE Frame 9E (MS9001E).
Trouble shooting and Maintenance of 135 MW GE Frame 9E Gas turbine and its Control system GE Mark Vi,
Mark Vie. Gas turbine Control valves and GCV, SRV & IGV stroking & calibration. Involve in MI, CI and HGPI
inspections.
Compressors and Steam Turbine Vibration Control System
Checking vibration probe and proximeter characteristics, Adjust and Replacement of Axial, Radial and
Speed Probes as well as Bearings temperature measuring sensors (RTDs).Checking of Safety and Control
Relays and Calibration of all Compressor related Instruments.
Steam Turbine Governor Control systems:
Competent knowledge of Governor control and speed monitoring system WOODWARD 505, 505E and Peak
150. MPU health checkups, gap adjustments and replacement. Governor Valve overhauling, calibration and
field servicing.
Control Systems
DCS NEXUS OnCore by GE, DCS Yokogawa Centum VP-6 New loop addition, Parameters changing, Forcing enabling Disabling & Data backups, Loop checking and fault findings.
ESD
MARK Vies, TRICONEX ESD Scope of the work up to Loop checking and fault finding.
Programmable Logic Controller (PLC)
Troubleshooting and Maintenance of Siemens S7 200/400/1200/1500 PLC (Simatic Manager, WinCC) understanding of Ladder logic and its modifications.
Machine Monitoring and Protection Systems
Bentley Nevada 3500 Vibration Monitoring System. I have installation experience with radial, axial (thrust) key phasor of Bentley Nevada (3300 & 3500) series systems, and speed probes active & passive at high speed compressors, turbines, and pumps, and also calibration of vibration monitors. I have experience in fault-finding calibration, repairing, and installing the following fields of instruments.
Pressure Instruments
Calibration, maintenance, and installation of Pressure Gauges, Pressure switches, Manometer, Pneumatic,
and smart electronic pressure and differential pressure transmitters.
Level Instruments
Calibration, maintenance, and installation of pneumatic, Electronic & Smart DP Transmitters, Controllers,
Displacer Level transmitters, Level Gauges, Bubbler, Ultrasonic, Level Eye, Float type Level Switches.
Flow Instruments
Calibration, Maintenance, and installation of Pneumatic and Smart Flow DP Transmitters, Ultrasonic,
Magnetic, Vortex, Coriolis, Turbine Flow Meter, and Rota meters (Make Foxboro, Yokogawa, Rosemount
Endress + Hauser & Honeywell).
Control Valves
I can perform complete overhauling of control valves, troubleshooting, Calibration, Tubing, and installation
of various types of valves in the area with maintenance and repairing their accessories, different types of
pneumatic and Smart Positioners.(Fisher, Masoneilan, Saunders).
Analyzers
Experience in working on GAS CHROMATOGRAPH Siemens Max edition II, MAS SPECTROMETER EXTRAL
MAX300,Oxygen, PH, Conductivity, Silica, Turbidity, Sodium, and CEMS (Continuous emission monitoring
system) analyzer. Good understanding of process effects and causes of malfunctions on analyzers and
carrying out PM and CM jobs, also can installation of new analyzers in the field with the correct
understanding, selection, and procedure.
1. Erection and commissioning of 2X330MW Coal-fired power plant.
2. Erection and commissioning of OC 6000e NEXUS Series DCS by General Electric.
3. Erection and commissioning of Fire and gas detection system FMZ5000 by Minimax.
4. Retrofit of New ESD project migration from Honeywell safety manager to Triconex by Schneider
Electric in2018.Fully Knowledge of ESD philosophy, system architecture, termination and Concepts
of redundancy. Alarming And Tripping, Interlocks and its loops verification Got Star of Year Award.
5. Retrofit of DCS project migration from Honeywell C-300 to Yakogawa centum VP6 in 2020.Fully
Knowledge of DCS philosophy, system architecture, termination and concepts of redundancy.
Logics and its loops verification.
6. BFW Quality Monitoring Commissioning of Special Analyzer (Silica Analyzer (5500), Sodium (Na),
Dissolve Oxygen Analyzer and Cationic Conductivity Analyzer).
1. Hart Communicator (Emerson 375, 475, MC6 Beamax)
2. Pressure Calibrator (Fluke, Jofra, POC8 By Bemax)
3. Temperature Calibrator (Fluke, Beamax)
4. Loop Calibrator (Fluke, Druck)
5. Vibration Probes Calibrator TK-3 (Bentley Nevada)
6. Deadweight Tester, Tele tester
7. Decade Box
1. Attended on-site training of OC6000e NEXUS onCore DCS by GE from GE Vendor
2. Attended on-site training of Yokogawa Centum VP DCS Maintenance and V.net IP from Pakistan.
3. Attended on-site training of Siemens PLC.
4. Attended on-site training on Maintenance of the Machine Monitoring system of Bentley Nevada
3500 from Pakistan.
5. Work Permits system/lockouts tag out and procedure.
6. P.P.E (Personnel Protective Equipment).
7. PSM (Process Safety Management).
8. First Aid Training.
9. Fire Fighting Training.
Date of birth: 14/08/1992
Nationality: Pakistani
Gender: Male
Address: 15/G road Near Ahsan School System new Gulshan Iqbal Chishtian, Pakistan (Home)