Muhammad Faraz Manzoor
Lahore
Summary
5376166/
Production Engineer with 4 years of experience at a top Ammonia Production plant. Improved production efficiency
by 15-20%, reduced downtime, and enhanced safety through MOC procedures and PSM. Led 5+ incident
investigations and implemented energy-saving initiatives, reducing consumption by 10%. Proficient in Aspen HYSYS
and optimizing plant operations. Seeking opportunities in Europe to drive process optimization, energy efficiency,
and safety management in line with sustainability goals.
Overview
4
4
years of professional experience
1
1
Certification
Work History
AMMONIA OPERATION ENGINEER | PRODUCTIONENGINEER
Fatima Fertilizers
06.2022 - Current
- Lead operational management of Ammonia Production facilities, overseeing start-ups, shutdowns, and continuous process optimization as a chemical process engineer
- Optimize Syngas/Ammonia processes using KBR technology, including Cryogenic purification (LINDE), SMR, Shift conversion, CO2 removal, and Ammonia Synthesis (IP21)
- Strong technical background as Safety Coordinator, driving the closure of PHA recommendations, conducting safety drills, and ensuring compliance with safety protocols
- Oversee MOC, HAZOP/SIL studies, and PSSR reviews for plant modifications, ensuring safety and process integrity and ensure environmental regulations
- Manage Incident Investigation and Production Loss Reports, performing Root Cause Analysis (RCA) and implementing corrective actions
- Conduct risk assessments for facility modifications, adhering to PSM standards and mitigating risks
- Monitor and optimize catalysts and reactor parameters, improving efficiency and resolving waste heat boiler issues by 17%.
- Coordinate with Maintenance Teams for inspections, repairs, and effective downtime management by 10%+.
- Lead the review and development of SOPs, driving process improvements and compliance with best and environment friendly practices
- Drive energy management optimization, implementing gas turbine exhaust recovery to reduce energy consumption in regard to environmental regulations
- Lead site effluent reduction, achieving a 30% decrease through in-house modifications and provide technical guidance
- Conduct regular audits and surveys, driving process engineering and enhancements and sustaining peak performance.
PROCESS AND PRODUCTION INTERN
CHT Pakistan
11.2021 - 12.2021
- Assisted in production ramp-up, quality control procedures , and utility operations, ensuring efficient daily plant operations
- Supported application lab testing to optimize product formulations and enhance performance
- Collaborated with quality control to meet safety procedures and quality standards through inspections and data analysis
- Helped monitor and troubleshoot utility systems, improving plant reliability and efficiency
- Contributed to 5 cross-functional teams, resolving process challenges and enhancing production throughput.
GRADUATE TRAINEE
Fatima Fertilizers
09.2021 - 11.2021
- Gained hands-on experience in ammonia plant operations, troubleshooting, and safety
- Conducted line tracing to ensure material flow efficiency and minimize bottlenecks with customer focus
- Implemented tripping security measures to prevent equipment failures
- Collaborated with cross-functional teams to troubleshoot and optimize plant performance
- Supported project teams with thorough research, contributing valuable insights that informed decision-making processes.
Education
BACHELOR OF SCIENCE - CHEMICAL ENGINEERING
University of The Punjab
LahoreSept 2021
Skills
- Process Optimization Certification Support
- Plant Operations Technical expertise
- Energy Management Team Player
- Process Safety Capability of Continuous Support
- Project Management Hands on Standard Operating Procedures
- Analytical and Problem-Solving skills Innovative
- Communication and Interpersonal Skills
Accomplishments
- Enhance process optimization using advanced tools like Aspen HYSYS to increase efficiency and reduce costs
- Lead safety and compliance initiatives to maintain top-tier Process Safety Management (PSM) and
- Environmental Management Systems (EMS)
- Drive energy efficiency by implementing sustainable energy solutions and optimizing plant operations in growing production environment.
Certification
- Process Optimization
- Plant Process Monitoring & Control
- Catalyst Monitoring & Replacement
- HSE Management (PSM & EMS)
- MOC (Management of Change)
- Debottlenecking & Revamping
- Energy Management & Efficiency
- Process Safety & Compliance
- Safety Audits & Risk Assessment
- Process Simulation (Aspen HYSYS)
- P&ID & PFD Development
- Reformer Monitoring & Evaluation
- HAZOP & SIL Studies
- Pre-Startup Safety Review (PSSR)
- Root Cause Analysis (RCA)
- Production Loss Analysis
- Incident Investigation & Reporting
- Engineering Documentation (SOPs, P&IDs)
Timeline
AMMONIA OPERATION ENGINEER | PRODUCTIONENGINEER
Fatima Fertilizers
06.2022 - Current
PROCESS AND PRODUCTION INTERN
CHT Pakistan
11.2021 - 12.2021
GRADUATE TRAINEE
Fatima Fertilizers
09.2021 - 11.2021
BACHELOR OF SCIENCE - CHEMICAL ENGINEERING
University of The Punjab
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