Muhammad Ali
Dilshad Street 18/8 Pakistan Mint Gate Lahore
Summary
- Dynamic leader with a proven track record at Multynet Haider International, adept in Lean manufacturing and Six Sigma methodologies. Excelled in enhancing productivity by implementing cost-effective solutions and streamlining operations. Skilled in team building and efficient process designing, significantly reducing cycle times and fostering industrial safety. Achieved remarkable quality improvements and production efficiency.
Overview
19
19
years of professional experience
1
1
Certification
Work History
Sr. Factory Manager
Multynet Haider International
Lahore
01.2021 - 05.2022
- Designed a cost-effective LCM glass room to minimize dust particles during production, ensuring a cleaner, and more controlled environment.
- Implemented the 8 Lean Wastes Management framework to streamline operations and reduce inefficiencies.
- Increased production output and reduced cycle time through process optimization.
- Reduced production line rejections while enhancing overall productivity and quality.
- Implemented Lean Six Sigma methodologies (DMAIC): Define, Measure, Analyze, Implement, and Control.
- Facilitated supplier claims for held-up units, ensuring accountability, and resolution.
Sr. Manager Production-I
Spark World (PVT) LTD
Lahore
09.2015 - 12.2020
- Reduced production cycle time and enhanced overall productivity through process optimization and efficient resource management.
- Operationalized the Flat/Curved TV assembly line (55'' ~ 82'') within an economical budget while adhering to the specified quality standards.
- Successfully installed a PLC (Programmable Logic Controller) assembly line as part of a new project, in collaboration with Korean engineers.
- Worked on the Samsung LCM (Liquid Crystal Module) project, with plans to launch in Pakistan at the earliest opportunity.
Sr. Deputy Manger Service
Orient Group of Companies (Pvt) LTD
Lahore
07.2010 - 08.2015
- Lead the entire service network operationally and technically, ensuring seamless operations, and providing technical assistance across the entire service network.
- Monitor key performance indicators (KPIs), including existing complaints, long-term repair (LTR) jobs, and jobs exceeding 7 days, to drive performance improvements and customer satisfaction.
Sr. Quality Inspector
Digital World Pakistan PVT LTD
Lahore
09.2003 - 06.2010
- Inspect and monitor production processes to ensure products meet established quality standards and specifications.
- Perform visual and measurement tests on materials and finished products to identify defects, deviations, or non-conformance.
- Document and report inspection results accurately, including identified issues, and recommended corrective actions.
- Collaborate with production teams to address quality concerns, and implement process improvements.
- Ensure compliance with quality assurance protocols, procedures, and company standards throughout the production cycle.
- Maintain and calibrate inspection tools and equipment to ensure consistent and accurate measurements.
- Conduct root cause analysis on quality issues, and assist in implementing corrective and preventive measures.
- Ensure product traceability by maintaining accurate records and documentation throughout the inspection process.
- Provide feedback to production teams to improve product quality, and reduce defects.
- Support audits and quality control reviews to ensure compliance with internal and external quality standards.
Education
Masters in Industrial Management - Lean SIX Sigma
Superior Group of Colleges
Raiwind Main Campus 04-2020
Skills
- Production planning
- Policy development
- Six sigma methodologies
- Lean manufacturing
- Cost reduction
- Industrial safety
- Team building
- Efficient process designing
- Data Record-Keeping Techniques
- Productivity Analysis Results
- Strong TV basic operation knowledge
- Troubleshooting Experience
Certification
- SO 9001:2015 (01/2017 – 01/2017) by PIQC Institute
- Audio Video Products Technical Training (05/2013 – 05/2013) at onsite Dubai Samsung Training
- Audio Video Products Technical Training (03/2012 – 03/2012) at onsite Dubai Samsung Training
- D-TV Basic Level Technical Certificate (10/2011 – 10/2011) Online
- Radio & TV Certification (01/2000 – 12/2002) by TTC Pak German College LHR Pakistan
Timeline
Sr. Factory Manager
Multynet Haider International
01.2021 - 05.2022
Sr. Manager Production-I
Spark World (PVT) LTD
09.2015 - 12.2020
Sr. Deputy Manger Service
Orient Group of Companies (Pvt) LTD
07.2010 - 08.2015
Sr. Quality Inspector
Digital World Pakistan PVT LTD
09.2003 - 06.2010
Masters in Industrial Management - Lean SIX Sigma
Superior Group of Colleges
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