Summary
Overview
Work History
Education
Skills
Certification
Accomplishments
Awards & Recognitions
Leadership & Safety Excellence
Timeline
Generic
Mian Mazhar Iqbal Arain

Mian Mazhar Iqbal Arain

Operations Manager – Manufacturing
Multan

Summary

Seasoned Technical & Operations Leader with 17+ years driving plant performance, operational efficiency, and transformative engineering solutions. Led a USD 60M, 55-day plant turnaround, delivering 360+ MRs value through reliability, energy, and process improvements—recognized with 03 Executive Awards. Spearheaded the Liquid CO₂ commercialization initiative, generating 250 MRs in new revenue and strengthening portfolio diversification. Directed a record 18.5-day overhaul of a 5,000 MT ammonia tank through strategic, cross-functional leadership. Published 2 international papers and successfully negotiated 6 CLAs, demonstrating strong technical expertise, stakeholder management, and people-focused leadership.

Overview

18
18
years of professional experience
6
6
Certifications

Work History

Manager Operations – Ammonia, Urea & Utilities

Engro Fertilizers Limited
06.2022 - Current
  • Lead end-to-end plant operations for 1650 MTPD (Bechtel) and 2200 MTPD (Haldor Topsoe) units, ensuring efficiency, quality, and safety compliance.
  • Oversee production, maintenance, and reliability teams; implement KPI-driven performance management.
  • Drive strategic initiatives in cost optimization, resource utilization, and process automation.
  • Partner with cross-functional teams (supply chain, maintenance, and projects) to align production with corporate goals.
  • Directed two major plant turnarounds and multiple reliability projects under strict HSE standards.

Manager Operations – Urea & Utilities Plant

Engro Fertilizers Limited
07.2019 - 06.2022
  • Managed 3835 TPD Urea plant, optimizing production throughput and reducing energy index.
  • Executed DCS migration and Advanced Process Control projects enhancing automation and responsiveness.
  • Strengthened workforce capability through technical training and operational discipline programs.
  • Drove digitalization initiatives including alarm rationalization and predictive analytics for proactive reliability management.

Manager PM&S

Engro Fertilizers Limited
01.2008 - 01.2019
  • Managed solid handling, product quality control, led union negotiations, and executed urea export logistics.

Manager Production Planning

Engro Fertilizers Limited
01.2008 - 01.2019
  • Developed production KPIs and implemented cost optimization under Six Sigma framework.

Operations Engineer

Engro Fertilizers Limited
01.2008 - 01.2019
  • Operated ammonia, urea, utilities, and feed gas units ensuring safe and reliable operations.

Education

B.S. - Chemical Engineering

University of Engineering & Technology
Lahore
01.2007

Skills

Production & Quality Excellence

Certification

International Diploma in Safety Engineering Level-6 – Qualifi UK

Accomplishments

  • Led a USD 60 million, 60-day Engro EnVen Plant Turnaround in 2024, delivering all critical business projects successfully.
  • Delivered multiple complex technical projects through innovative engineering approaches, including: Commissioning of Furnace Coil (512 MRs), Methanator heating using nitrogen (5 MRs), Purge Gas utilization in Plant-2 Furnace (64 MRs), Furnace Burner Filter Installation Project resulting in 0.2 MMSCFD gas savings and 200 MRs impact.
  • Developed the Liquid CO2 Commercialization Proposal, a strategic business case contributing 250 MRs to the bottom line while enabling product diversification, carbon footprint reduction, and sustainability enhancement.
  • Achieved record 18.5-day decommissioning and recommissioning of a 5,000 MT Ammonia Storage Tank, overcoming a major nitrogen-based temperature drop challenge through out-of-the-box problem solving.
  • Published two international technical papers at CRU Nitrogen + Syngas Conferences (2023 & 2025) on Process and efficiency improvement through Ammonia Front-End pressure drop optimization (March 2023) & Record-breaking decommissioning, inspection, and recommissioning of the Ammonia Storage Tank (Feb 2025)
  • Led six (06) Labour Union Collective Labour Agreements (CLAs), demonstrating strong negotiation capability, conflict resolution, and the ability to balance business objectives with workforce engagement during high-pressure periods.

Awards & Recognitions

CEO Excellence Award – Sustainability & Expansion of Limb Facility (2022), CEO Letter of Appreciation – Urea Plant Performance (2021), Spot Award – Labor Union Agreement & Negotiations (2018), Marketing Excellence Award – Urea Export Strategy (2017), Manufacturing Excellence Award – Energy & Cost Optimization (2015)

Leadership & Safety Excellence

  • Champion of safety-first culture through risk-based management, LOPA, PHA, and incident investigations.
  • Led cross-industry process safety benchmarking, identifying and sharing best practices.
  • Recognized for building high-performance teams, fostering inclusion, and coaching future leaders.

Timeline

Manager Operations – Ammonia, Urea & Utilities

Engro Fertilizers Limited
06.2022 - Current

Manager Operations – Urea & Utilities Plant

Engro Fertilizers Limited
07.2019 - 06.2022

Manager PM&S

Engro Fertilizers Limited
01.2008 - 01.2019

Manager Production Planning

Engro Fertilizers Limited
01.2008 - 01.2019

Operations Engineer

Engro Fertilizers Limited
01.2008 - 01.2019

B.S. - Chemical Engineering

University of Engineering & Technology
Mian Mazhar Iqbal ArainOperations Manager – Manufacturing