MEHMOOD UL HASSAN
Reliability / Maintenance Engineer
MULTAN,Pakistan
Overview
18
18
years of professional experience
Work History
Unit Manager Maintenance (Leadership Role)
PAK ARAB FERTILIZERS
1 2009 - Current
- Led Maintenance Management at 960 MTPD Ammonia Plant (KBR), 300 MTPD Urea (Saipem), Utilities (KBR), 1500 MTPD HNO3 Plant (TKIS) and 1500 MTPD CAN Plant (TKIS)
- Managing all kind of technical issues during day to day activities as well as in Projects and ensuring that all work is carried out in accordance with specifications, statutory requirements, laws, rules, regulations and other contractual requirements with due regards to safety, operability and maintainability
- Job Responsibilities: Management of area team comprising of Engineers, Sub Engineer, Supervisors, Technicians and Servicemen with regard to effective utilization, training and appraisals
- Annual Turnaround planning including bar charts, Material & Resource management
- Preparation of Yearly Procurement Plan including correspondence with OEM/vendor; Execution of cost cutting measures through in-house initiatives and re-building
- Planning the yearly budget based on the Preventive Plan, Spare Consumption Pattern and Reliability Improvement Plan (Consumption Budget, Revenue Budget and CAPEX)
- Arrangement & participation in HSE related meetings (“D-level”/HORC/DSC/Sub-SOC) as per SOPs and ensure that action plans are implemented as defined
- Development of maintenance procedures and work instructions in accordance with PSI, OEM instructions and related Codes & standards
- Responsible for carrying out RCA for safety incidents and reliability incidents in my area
- Preparation of 5 years reliability improvement plans & plan implementation for following years
- Internal Auditor of IMS (Integrated Management Systems), TR (Temporary Repairs) and MI (Mechanical Integrity) Internal Auditor PSM (Process Safety Management), last internal audit conducted in December 2013/15/16/19 and 2021
- IMS coordinator of Maintenance Department
- Online & offline vibration behavior of machines for enhancing their reliability
- Online leakage rectification implementation
- Major Projects: Lead construction of Energy Revamp of Ammonia Plant Project Outcome: Energy Index achieved 8.68 from 9.30 Gcal/MeT Carried out project as Unit Lead costing around 1.2 Million USD
- Replacement of HARPS in Radiant section and Addition of coil bundles in Convection section of KBR Reformer along with BOP and New heat exchanger addition scope
- Conversion of Trays to packing type of CO2 stripper tower
- Lead Construction Engineer for Gas Pipeline Construction Carried out project as Lead Construction Engineer
- Led the team for managing Gas Pipeline laying (25 KM) along with associated facilities
- Implementation of Sphera: Part of core implementation team for Sphera
- Standardization of Inventory item description of all three (03 No’s) Sites of Fatima Group
- Total inventory items standardized using Sphera was ~126K
- Maintenance Procedures Revamp Project: Led Maintenance procedures revamp project
- Development of Maintenance Management Procedures (Administrator and Technical) Total 56 New procedures were added covering Mechanical Integrity module of PSM (DuPont)
- Maintenance Lead for Implementation of PSM (Dupont): Led Process Safety Management (PSM) system implementation in Maintenance Department
- Overall closure of recommendations and audit regimes were implemented
- Member of PSM Audit team during 2017/18/20/21
- Annual Turnaround Management: Managed 8 No’s of Annual Turn Around in different roles, starting from lead area executor and last as Area Lead for Ammonia, Urea, Utilities and Nitric Acid
- ATA-2021: Lead complete ATA of Plant managing 653 Jobs in 15 Days’ time scope, managing the last moments repair owing to better preparations and handy spares
- Overhauling of Primary Waste Heat Boiler at Ammonia Plant (101 – C) Carried out the project as the Lead Execution Engineer
- Primary Waste Heat Boiler (101-C) is the main source for producing steam (HS-100 kg/cm2)
- It is a special vertical Bayonet tube design boiler based on latent heat principle
- Its pressure shell is surrounded by water jacket and has SS-310 and SS-321 inner shell (6 no
- Shrouds)
- Between shrouds & pressure shell, there is a 6 inch thick refractory layer (Green cast 94L) supported by metallic cones
- All the six shrouds of this boiler were replaced during Annual Turnaround January-2012
- Participated in project as Area Maintenance Engineer for all activities including dismantling, rigging of tube bundle, development of customized tools, development of shrouds replacement plan & fitting
- Construction of Liquid Ammonia Storage Tank Double Wall (Double Integrity) Carried out the project as the Lead Construction Engineer
- Completion of all the mechanical / Welding / Fabrication parts of Tank
- Inner tank having Dia
- Of 26 M and outer tank having Dia
- Of 28 M and height of 13 M
- Reviewing the drawing before construction Responsible for activity planning and any delays in project.
Supervising Mechanical Engineer
SAUDI BIN LADEN
01.2007 - 02.2009
- Responsible for implementation of Preventive Maintenance regimes in my area in accordance with OEM & vendor recommendations
- Proper implementation of regime of maintenance; Preventive, Predictive and Corrective to minimize the downtime for equipment
- Working as Mechanical Supervising Engineer and was responsible for all activities of my department
- Responsible for four sub-departments; HVAC, Mechanical, Motor pool and Plumbing.
Education
BE Mechanical -
NATIONAL UNIVERSITY OF SCIENCES AND TECHNOLOGY
Higher Secondary School Certificate - undefined
FFC GRAMMAR HIGHER SECONDARY SCHOOL
Secondary School Certificate - undefined
FFC GRAMMAR HIGHER SECONDARY SCHOOL
Skills
1 Mechanical Integrity
2 Process Safety Management
3 Root Cause Analysis
4 Reliability Centered Maintenance
5 TurnAround Management
6 Budget Management with Cost optimization
7 Cross Functional Leadership
8 Training and Development
9 Communication
10 Decision Making
11 Adaptability
12 Maintenance of Ammonia, Urea Plants
Activities
- Captain Cricket Team Maintenance
- Elected Social Member of Management Club Committee 2012-2015
Training
- Root Cause Analysis techniques of both safety and reliability incidents
- Familiar with all relevant codes & standards/ specifications by ASME, API, ASTM, TKIS, Saipem and KBR etc.
- Member of Society of Maintenance and Reliability Professional (SMRP)
- Member of Project Management Professional (PMP)
- Harvard Management Mentor (HMM)
- Leadership skills By Mr. Paul Keijzer
- Member of Leadership academy of Fatima Group.
- Train the Technical Trainers
- Maintenance of Centrifugal Pumps By Bungartz
- Maintenance of Turbo Couplings By Voith.
- Maintenance of Centrifugal Pumps By Sulzer
Timeline
Supervising Mechanical Engineer
SAUDI BIN LADEN
01.2007 - 02.2009
Unit Manager Maintenance (Leadership Role)
PAK ARAB FERTILIZERS
1 2009 - Current
BE Mechanical -
NATIONAL UNIVERSITY OF SCIENCES AND TECHNOLOGY
Higher Secondary School Certificate - undefined
FFC GRAMMAR HIGHER SECONDARY SCHOOL
Secondary School Certificate - undefined
FFC GRAMMAR HIGHER SECONDARY SCHOOL
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