KASHIF JAMEEL

Work History

Deputy Operations Manager

Engro Fertilizers Limited

4 2018 - Current

Successfully coordinated adoption of DuPont process safety management system resulting in prestigious achievement of Level 4.0 rating from DuPont
Spearheaded launch of Operational Discipline (OD) program, drawing from CCPS guidelines, to effectively reduce human errors through implementation of COO/OD system. Objective was to achieve 20% reduction in human errors
Led coordination efforts for long-term reliability (LTR) project at focused on enhancing reliability and efficiency across urea, ammonia, and utilities plant operations
Ensure maintenance of documentation and implementation of various programs such as Mechanical Integrity, Quality Assurance, Emergency Action Plans, Process Hazard Analysis, Operating Procedures, Process Safety Information, Operator and Maintenance Training, Safety Procedures, and Contractor Management to uphold compliance with PSM Program Standards across all facilities
Conduct regular audits to verify adequacy and upkeep of Process Safety Information, including P&IDs and Technical Standards
Demonstrate comprehensive understanding and knowledge of regulatory requirements concerning Environmental, Health, and Safety (EH&S) compliance at local, state, and federal levels, as well as alignment with company standards
Improved Energy Index of Ammonia plant by applying six sigma methodology and realized savings of $50,000 per annum
Carried out Process Investigations, troubleshooting, and Root Cause analysis
Led annual Investment Plan and Capital Expense Budget as production departmental coordinator.
Enhanced operational efficiency by streamlining processes and implementing cost-saving measures

Process Safety Engineer

Engro Fertilizers Limited

04.2008 - 01.2018

Contributed to establishment of corporate safety objectives and subsequently formulated departmental Health, Safety, and Environment (HSE) goals
Developed Key Performance Indicators (KPIs) to monitor compliance and effectively manage them, resulting in achievement of site's lowest Total Recordable Incident Rate (TRIR) of 0.01
Conducted thorough incident analyses of major process safety incidents, such as waste heat boiler malfunctions, furnace tube failures, and ammonia leakages
Led multiple Process Hazard Analyses (PHA) as team leader, focusing on reformers, compressors, and synthesis posts, utilizing techniques such as HAZOP, What IF, and Human Reliability Analysis (HRA)
Formulated injury prevention plan based on past injury analyses, resulting in receipt of Injury-Free Year Award in 2015
Initiated unsafe acts elimination campaign using stop cards, resulting in 80% reduction in unsafe acts
Organized and coordinated audits for Permit to Work, Safety Management System implementation, and Management Safety, identifying areas requiring management attention
Led, conducted, and audited weekly and quarterly emergency drills, assessing site's readiness for unforeseen catastrophes
Ensuring effective implementation of risk-based process safety management system across all operations and projects
Conducting physical effects and consequence modeling for various hazard scenarios, including those involving 5000 metric ton ammonia vessels
Facilitating and interpreting range of technical safety studies, such as PHA, FTA, FMEA, HAZOP, WHAT IF, QRA, FTA, Facility Siting, Bow ties, LOPA, and SIL assessments
Tracking and monitoring both leading and lagging indicators to evaluate process safety performance
Spearheading improvements to Process Safety Management system and ensuring their successful execution
Leading and actively participating in investigations of major process safety incidents and providing recommendations for compliance
Providing leadership in identification and profiling of site risks, particularly those related to major accidental hazards (MAH) and ensuring adequate control through effective monitoring and audit mechanisms
Developing and aligning emergency response plans to effectively address MAH scenarios
Benchmarking current process safety practices against industry standards, including ISO 9001, ISO 14000, NFPA, and other recognized benchmarks, to enhance overall site process safety performance
Coordinating Process Safety assessments, Risk Insurance surveys, and related activities within site
Enhancing company's Process Safety knowledge through targeted training initiatives and formulation of process safety improvement plans
Environmental engineering activities i.e., monitoring and control of water effluent quality/air emissions, hazardous waste management, implementation of EPA environment regulations, conduct fugitive emission monitoring compliance of environment regulation, perform environmental impact assessment
Conducted fire hazard analysis to benchmark with NFPA codes, CCPS Guidelines and FM global, eliminated 100% fire safety high risks by ensuring installation of fire water sprinkler system
Performed Process Hazard Analysis (PHA) studies for new projects (Natural Gas Booster Compressor) and existing operational facilities (Urea-1/2 Control Room, Urea-2 R&D / Compressor Post) using HAZOP, FMEA, what-if/checklist and HRA
Supervised Job Safety analysis (JSA), PHA's (HAZOP, what-if, FMEA, HRA), HAZIDs, Safety Critical Waivers, Management Safety Audits, Pre-Startup Safety Reviews to eliminate 35 high safety risk resulting in 2M+ safe man-hours
Lead multiple process safety incident investigations by using Fault Tree analysis (FTA), Root Cause Analysis (RCA), 5 why analysis to avoid reoccurrence of incidents
Pioneered first safety cultural transformation from Dependent to Independent in one year as per DuPont Bradley Curve by developing Cultural assessment tool and designed comprehensive EHSAS system covering all EHS leading/lagging indicators
Developed Contractor Safety Management system and digitalized for effective monitoring and action planning to improve governance, resulting in zero CTRI (contractor total recordable incident) since 2018 and selected for global re-application
Performed process safety management system audits (PTW audit, Safety-critical system, Process Safety management system, Management Safety audits, Operational Excellence audits)
Consulted and provided technical analysis and assistance on various EHS Risk tools; HAZID, HAZOP, PSSR, Risk Assessment, - during all project phases i.e., FEED, Commissioning, Startup, and Operations.

Summary

Overview

Work History

Deputy Operations Manager

Process Safety Engineer

Education

MBA Executive -

B.E - Chemical Engineering

Skills

Websites

Certification

Area Of Expertise

Extracurricular Activities

Languages

Timeline

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