KASHIF JAMEEL
Certified Safety Professional CSP
Summary
Process safety professional with 16+ years of experience in driving Process Safety Management (PSM), Risk Based Process Safety, Occupation Health & Environment Management systems across Ammonia-Urea fertilizer complex. Certified Safety Professional (CSP) from the Board of Certified Safety Professionals BCSP. Take pride in ability of leading large teams to deliver groundbreaking results in complex tasks using technical and management acumen.
Overview
16
16
years of professional experience
6
6
years of post-secondary education
9
9
Certifications
Work History
Deputy Operations Manager
Engro Fertilizers Limited
Daharki
4 2018 - Current
- Successfully coordinated adoption of DuPont process safety management system resulting in prestigious achievement of Level 4.0 rating from DuPont
- Spearheaded launch of Operational Discipline (OD) program, drawing from CCPS guidelines, to effectively reduce human errors through implementation of COO/OD system. Objective was to achieve 20% reduction in human errors
- Led coordination efforts for long-term reliability (LTR) project at focused on enhancing reliability and efficiency across urea, ammonia, and utilities plant operations
- Ensure maintenance of documentation and implementation of various programs such as Mechanical Integrity, Quality Assurance, Emergency Action Plans, Process Hazard Analysis, Operating Procedures, Process Safety Information, Operator and Maintenance Training, Safety Procedures, and Contractor Management to uphold compliance with PSM Program Standards across all facilities
- Conduct regular audits to verify adequacy and upkeep of Process Safety Information, including P&IDs and Technical Standards
- Demonstrate comprehensive understanding and knowledge of regulatory requirements concerning Environmental, Health, and Safety (EH&S) compliance at local, state, and federal levels, as well as alignment with company standards
- Improved Energy Index of Ammonia plant by applying six sigma methodology and realized savings of $50,000 per annum
- Carried out Process Investigations, troubleshooting, and Root Cause analysis
- Led annual Investment Plan and Capital Expense Budget as production departmental coordinator.
- Enhanced operational efficiency by streamlining processes and implementing cost-saving measures
Process Safety Engineer
Engro Fertilizers Limited
Daharki
04.2008 - 01.2018
- Contributed to establishment of corporate safety objectives and subsequently formulated departmental Health, Safety, and Environment (HSE) goals
- Developed Key Performance Indicators (KPIs) to monitor compliance and effectively manage them, resulting in achievement of site's lowest Total Recordable Incident Rate (TRIR) of 0.01
- Conducted thorough incident analyses of major process safety incidents, such as waste heat boiler malfunctions, furnace tube failures, and ammonia leakages
- Led multiple Process Hazard Analyses (PHA) as team leader, focusing on reformers, compressors, and synthesis posts, utilizing techniques such as HAZOP, What IF, and Human Reliability Analysis (HRA)
- Formulated injury prevention plan based on past injury analyses, resulting in receipt of Injury-Free Year Award in 2015
- Initiated unsafe acts elimination campaign using stop cards, resulting in 80% reduction in unsafe acts
- Organized and coordinated audits for Permit to Work, Safety Management System implementation, and Management Safety, identifying areas requiring management attention
- Led, conducted, and audited weekly and quarterly emergency drills, assessing site's readiness for unforeseen catastrophes
- Ensuring effective implementation of risk-based process safety management system across all operations and projects
- Conducting physical effects and consequence modeling for various hazard scenarios, including those involving 5000 metric ton ammonia vessels
- Facilitating and interpreting range of technical safety studies, such as PHA, FTA, FMEA, HAZOP, WHAT IF, QRA, FTA, Facility Siting, Bow ties, LOPA, and SIL assessments
- Tracking and monitoring both leading and lagging indicators to evaluate process safety performance
- Spearheading improvements to Process Safety Management system and ensuring their successful execution
- Leading and actively participating in investigations of major process safety incidents and providing recommendations for compliance
- Providing leadership in identification and profiling of site risks, particularly those related to major accidental hazards (MAH) and ensuring adequate control through effective monitoring and audit mechanisms
- Developing and aligning emergency response plans to effectively address MAH scenarios
- Benchmarking current process safety practices against industry standards, including ISO 9001, ISO 14000, NFPA, and other recognized benchmarks, to enhance overall site process safety performance
- Coordinating Process Safety assessments, Risk Insurance surveys, and related activities within site
- Enhancing company's Process Safety knowledge through targeted training initiatives and formulation of process safety improvement plans
- Environmental engineering activities i.e., monitoring and control of water effluent quality/air emissions, hazardous waste management, implementation of EPA environment regulations, conduct fugitive emission monitoring compliance of environment regulation, perform environmental impact assessment
- Conducted fire hazard analysis to benchmark with NFPA codes, CCPS Guidelines and FM global, eliminated 100% fire safety high risks by ensuring installation of fire water sprinkler system
- Performed Process Hazard Analysis (PHA) studies for new projects (Natural Gas Booster Compressor) and existing operational facilities (Urea-1/2 Control Room, Urea-2 R&D / Compressor Post) using HAZOP, FMEA, what-if/checklist and HRA
- Supervised Job Safety analysis (JSA), PHA's (HAZOP, what-if, FMEA, HRA), HAZIDs, Safety Critical Waivers, Management Safety Audits, Pre-Startup Safety Reviews to eliminate 35 high safety risk resulting in 2M+ safe man-hours
- Lead multiple process safety incident investigations by using Fault Tree analysis (FTA), Root Cause Analysis (RCA), 5 why analysis to avoid reoccurrence of incidents
- Pioneered first safety cultural transformation from Dependent to Independent in one year as per DuPont Bradley Curve by developing Cultural assessment tool and designed comprehensive EHSAS system covering all EHS leading/lagging indicators
- Developed Contractor Safety Management system and digitalized for effective monitoring and action planning to improve governance, resulting in zero CTRI (contractor total recordable incident) since 2018 and selected for global re-application
- Performed process safety management system audits (PTW audit, Safety-critical system, Process Safety management system, Management Safety audits, Operational Excellence audits)
- Consulted and provided technical analysis and assistance on various EHS Risk tools; HAZID, HAZOP, PSSR, Risk Assessment, - during all project phases i.e., FEED, Commissioning, Startup, and Operations.
Education
MBA Executive -
08.2021 - 05.2023
GPA: 3.5/4.0
B.E - Chemical Engineering
01.2003 - 05.2007
Percentage: 72%
Skills
Operations Management
Operational Efficiency
Functional Safety
Occupational safety
Process Hazard Analysis
Quantitative Risk Assessment
Environmental Compliance
Health and Safety Regulations
Certification
Certified Safety Professional, Board of Certified Safety Professionals, 2024, CSP-45832
Area Of Expertise
- Dupont Process Safety Management (PSM)
- Risk Management
- Process Hazard Analysis (PHA), HAZOP, FMEA, what-if/checklist
- Human Reliability Analysis (HRA)
- Fault Tree Analysis (FTA)
- 5 Whys methodology
- Risk based aspect/impact assessment
- Energy Management System
- Environment Monitoring and Compliance
- Job Safety Analysis (JSAs)
- Incident Investigations
- Job Cycle Checks (JCC)
- Management Safety Audits (MSA)
- Management of Change processes (MOC)
- Pre-Start-up Safety Reviews (PSSR)
- Behavioral Safety Initiatives
- Safety Integrity Level (SIL)
- Layer of Protection Analysis (LOPA) techniques
- ISO auditor 9000/14000
- Environmental Social Impact Assessment (ESIA)
Extracurricular Activities
Reading Sports Travelling
Languages
Urdu
Native language
English
Proficient
C2
Timeline
Lahore University of Management Sciences - MBA Executive,
08.2021 - 05.2023
Process Safety Engineer - Engro Fertilizers Limited
04.2008 - 01.2018
University of Engineering & Technology Lahore - B.E, Chemical Engineering
01.2003 - 05.2007
Deputy Operations Manager - Engro Fertilizers Limited
4 2018 - Current