Iqra Ashraf

• Managing the production plan of 20 Juices SKU
• Lead Safety, Health and Environment Pillar at plant
• Execution of Process improvement projects
• Facilitating the project prioritization and selection process at the market level through tools such as Loss Tree Analysis (LTA) and Identify, Prioritize and Assign (IPA), and executing market-level improvement projects.
• Ensuring the implementation of the Nestle Engineering Compliances and Guidelines in the respected work area
• Coordinating the Engineering, Quality and Safety Audits in the areas like 5S, Hygiene, Machine Mode Safety and Nestle Group Audit etc.
• Introduced Continuous improvement ideas initiative to pinpoint and remove system inefficiencies and Safety, Health, and environment risks
• Coach people about NCE and problem-solving tools to improve operations and minimize downtime
• Development of Operational Master Plan(OMP) and its cascading through Performance Measures Development (PMD)
• Ensure Safety & Hygiene at site and Contractor Management
• Decreased in-house production issues by establishing and coordinating sub-contracting and outsourcing requirements and processes.
• Created engineering documentation for manufacturing processes, equipment specifications and change notices.
• Determined root causes of failures and recommended changes in designs, tolerances or processing methods.
• Maximized productivity by developing and implementing innovative production processes for new and existing products.

Milk Dosing & Slurry Hydration of worth 60 Mio PKR [2016-2017]

CAPEX Management of Quality Assurance Lab of 45 Mio PKR:

• PR, PO management
• Proposal Preparation of Budget
• Ordering, Installation and Commissioning
• Coordination with End User and Vendors
• Ensure Safety at site
• Ensure Hygiene at site
• Partnered with project team members to identify and quickly address problems.
• Met with manager weekly to provide detailed project report and milestone updates.
• Produced quality standards, checklists, report templates, and processes.

Manage the Calibration Management system of Nestle Sheikhupura Factory

• § Planning, Managing, Analyzing and documenting all calibration work and assets safely and efficiently
• Audit the 2500 Instruments in 5 plants of Nestle SKP Factory

Revise and Update all Engineering Standard Operating Procedures (SOPs) - [2017]:

• Study all Engineering Guidelines and Revise all Engineering SOPs
• Train the Engineering teams of 5 plants on updated SOPs
• § Establish communication with all stake holders to implement the new SOPs

Energy Costing of Dairy and Juice Plants to improve Energy Mapping:

• Energy Mapping & SLD Upgradation to charge Energy to Plants on AUTOCAD

Energy Meters installation at MV Panels to enhance energy mapping of worth 12 Mio PKR

• Installation and commissioning of Medium Voltage (11kV) at factory level
• Process design for inline milk dosing into slurry line (2 independent circuits) and their CIP on AUTOCAD
• Coordination with third party for Software preparation of slurry transfer lines, slurry hydration tanks, milk and butter-oil dosing
• I/O testing and commissioning of slurry hydration and transfer process with inline butter-oil and raw milk dosing according to recipe

Milk Standardization plant upgradation of worth 23 Mio PKR

• Installation & Erection of new instruments, PLC, Electrical Panels & FCP
• Software preparation and FAT with supplier for project
• I/O testing and commissioning at site

Operations Management:

• Handled engineering responsibilities for all site utilities and aided as technical engineering resource
• Machinery Safety & Health: Enforcement, Management, Design, Inspections, Testing & Management of all Utilities System as per Nestle Safety Standards
• Installation, Testing & Commissioning of all LT motors, Motorized valves, Control valves, Electrical & Pneumatic Dampers
• Management of Maintenance Activities & cost to comply the Maintenance Guidelines
• Execution of Maintenance Activities as per advanced practices of TPM
• Successful completion of Audits and record keeping held by Pakistan Govt., Nestle Group Audit, NIMS, Schneider France & etc.
• Maintain utilities SOPs and record managing systems
• Ensuring Food Safety and Hygiene Engineering
• Managing the major maintenance day (Shutdown) activities
• Coordinating the repair and maintenance of the Civil, Mechanical and Electrical projects of Utilities
• Working with vendors for identifying and solving the design faults of new machines
• Troubleshooting plant process problems

Projects:

• Vertical Start-up of Boiler as start-up Leader
• FAT & commissioning of 16 TPH Boiler-DESCON of worth
• Shifting of Electricity of DC Area from WAPDA to Nestle SKP Distribution system of worth 25Mio PKR
• Design, Budgeting, Installation & commissioning of Project to provide electricity to New DC Area
• Installation of Medium Voltage 11kV system; VCBs, transformer & ACB
• FAT & Installation of Medium Voltage Stabilizer 11 kV /11kV
• Documentation including drawings update on AUTOCAD
• Six Sigma Project: Process optimization of AHUs to save Chilled water and Electricity worth 28 Mio PKR
• Energy saving of Air Heaters by optimizing the process of Primary Air system of worth 8 Mio PKR
• Improvement of Power Factor from 0.9 to 0.95 in whole factory to save 10 Mio PKR
• Six Sigma Project: Energy Saving projects of Cooling tower & Chilled Water Systems worth 3 Mio PKR
• Six Sigma Project: Reduce Weight measurement variation from +/- 200Kgto +/-10 Kg at Fuel oil System
• Implementation of Electrical Safety Standards
• Upgradation of Relay Coordination System & SLD of Nestle SKP Factory to improve efficiency of the system

Main Responsibilities:

• Machinery Safety & Health
• Enforcement, Management, Design, Inspections, Testing & Management of all Utilities System as per Nestle Safety Standards
• Capital Investment Plan, Estimation, Request, Design, Monitoring and Management of Utilities
• Execution of Capital Investments practices
• Contract management
• Nestle Hygiene Engineering & other guidelines
• Assisted start-up team and plant operators and coordinated start up activities.
• Coordinated various start up activities and supervised construction and ensured piping, equipment and instrumentation were in accordance
• Enforced changes to design when needed and documented equipment checklist and integrity testing
• Aided SAT Management walk through until completion.
• Monitored projects and made sure they were executed to meet engineering standards
• Trained developers and quality assurance team members in automation programs and processes.
• Generated process models illustrating automation engineering progress, specifications and details.

Rotations:

• Studied manufacturing processes to improve overall knowledge.
• Collaborated with senior engineers on projects and offered insight.
• Assisted senior engineers and management with clerical duties to keep department functioning and workflows running smoothly.
• Supply Chain, Marketing and Sales, Human Resource, Industrial Performance
• Milk collection and Dairy Development
• Plants: Dairy, Juice, Chilled Dairy, Water, Confectionery and Powder Plants

Main Responsibilities:

• Safety & Health: Enforcement, Management, Design, Inspections, Testing & Management of all Utilities System as per Nestle Safety Standards
• Understand the business need and working style of all departments
• Complete small projects in all departments
• Dairy farms visit and one month stay at farms to understand milk reception from the start
• Enhance efficiency of Generators and Chillers in 200+ milk collection centres