JOB OBJECTIVE Scaling new heights of success with hard work & dedication and leaving a mark of excellence on each step; aiming for challenging assignments in a top-level position in Project Management or Plant Manufacturing Operation / Maintenance & CI with a leading organization of repute in Power Plants, Food & beverages, Cement, Oil & Gas / EPC sector.
Overview
11
11
years of professional experience
1
1
Language
Work History
Rafhan Maize
Faisalabad
Assistant Manager Maintenance
Affliated With, M/S Rafhan Maize Product Company Ltd
10.2021 - Current
Overall supervision of production and Powerhouse Planning & Scheduling department
Planning and execution of all type of maintenance activities of equipment
Key user of SAP for managing all types of Procurements and Indents regarding projects, and maintenance
Operation, maintenance and troubleshooting of 11 x 17 MW HFO based WÄRTSILÄ 18V46 Engines
Operation, maintenance and Troubleshooting of General Electric (GE) Steam Turbine
Operation, maintenance and Troubleshooting of 132KV SWITCHYARD
Installation, commissioning and troubleshooting of ABB (RET, REF, REJ, REL & REB) Electrical Control & Protections Monitoring system, NARI NSC200NT Electrical Control & Protections Monitoring system)
Operation, Maintenance and Troubleshooting of 11 AALBORG Waste Heat Recovery Boilers
Installation, commissioning, operation & maintenance of TWO Coal Fired Boilers each 55 ton/Hrs, 5.3MPa, 490c
Installation, commissioning, operation & maintenance of Alternator 15MW, 3000rpm, DVR Excitation System, NARI Synchronization & Protection System
Installation, commissioning, operation & maintenance of DCS (Siemens PCS7, NT6000 DEH+ETS, PLC Siemens, Bentley Nevada Turbine protection system
Installation, commissioning, operation & maintenance of Instruments (Temperature, Flow, Level and Pressure Gauges/Transmitters, control valves, Analyzers) etc
Manages the plant’s operations, projects, and maintenance
Control on inventory, budget, and compliance with safety regulations
Training of staff including trainee engineers, supervisors, & trade workers
Development of sequence of procedures (SOP) for maintenance of E&I equipment’s according to ISO standards
E&I BOQ's, study of P&ID, Installation, Commissioning and MBO’s (management by objectives)
Direct the development and implementation of maintenance plan as per the standard operating procedures & maintaining of relevant records and to ensures the activities affecting with quality, safety, health, and environment in accordance with the requirements of ISO 9001, ISO-14001 & OHSAS 18001 standards
Direct the implementation of materials management systems, processes, and plans to ensure that materials are available to meet maintenance requirements, but company cash flows are to compromise
Ensure all tools are set for continuous reliability monitoring and improvement, and systems functioning to achieve the same
Investigates and analyzes plant electrical failures and recommends corrective action
Includes reviewing requests for assistance, carrying out field investigative work to ascertain cause(s) of problems, referring to technical data sheets and other reference material as necessary
Determining corrective action required and preparing appropriate report
Investigates and analyzes plant electrical failures and recommends corrective action
Includes reviewing requests for assistance, carrying out field investigative work to ascertain cause(s) of problems, referring to technical data sheets and other reference material as necessary.
Senior Engineer E&I
Rafhan Maize Faisalabad, Affliated, M/S Rafhan Maize Product Company Ltd
01.2016 - 10.2021
Installation, Operation and Maintenance of 1 x 15 MW Synchronous Generator with Brushless Excitation and Digital automatic voltage regulator (DVR)
Installation, testing, commissioning & maintenance of electrical equipment’s like Transformers, Generator, LV / MV Switchgear breakers, NGR panel, Protection relays, batteries, motors, control and protections etc
Hi-pot test of MV cables, Transformers and Generator, Megger test of LV cables, LV panels and motors
Installation, testing and Commissioning of Generator Protection & Synchronization panels
Installation and testing of VFD panels of 2.2 to 315
Telecommunication Engineer
M/S Zong CMPak
07.2012 - 09.2012
Feasibility survey for installation of GSM at sits
Installation of BTS/MW sites both indoor and outdoor
Integration and commissioning of 2G/3G/4G MW sites
Testing of BTS at sites, including power measurement and VSWR checking
Handing over of sites to the end customer
BSS Alarms configuration and troubleshooting
Ensured the maintenance quality at BSS sites as per Motorola standards
Installation of BBU ZTE ZXDR B8200
Installation & Commissioning of Microwave 0.3 & 0.6 dish
Installation of IDU & IDU software’s.
Education
B.Sc. - Electronics Engineering
COMSATS University
Engineering
Skills
Project Managementundefined
Accomplishments
Installation, operation and Maintenance of Coal handling, Coal crushing & Conveying system, Limestone powder preparation
Installation, operation and Maintenance of boiler makeup water treatment plant, cooling tower & circulating water system, Electrostatic Precipitators with 72KV Rectifying Transformers
Installation and Maintenance of Siemens Power Transformers having rating of 10-13MVA, 20-26MVA which includes: IR (Insulation test), No load test, Full load test, Impedance measurement test of power transformer, Safeties testing of power transformer, Dielectric Insulation test of transformer oil
Thermo-graphy of whole plant electric joints
Making control circuit for DOL, R/F, DOL and STAR-DELTA starters
Installation, testing, commissioning & maintenance of Public Address System, Fire Alarm and Fire Protection system and CCTV cameras system
Installation and testing of Earthing, Structural Grounding & Lightning Arrester system of whole plant
Erection and commissioning of area lighting, equipment lighting, and streetlight poles up to 500W
Maintenance of Wet Mill, Glucose, Starch Division, Utility and Dextrose plant E&I related equipment
Instrument & Control:
Installation, Operation and Maintenance of Siemens PCS-7 DCS of 2676 I/Os at coal fired Power Plant w.r.t hardware, software, logical working, and communication
Installation, Operation and Maintenance of SCIYON NT6000 DCS for Turbine Safeties of 300 I/O’s like (Thermal Expansions, Axial Displacements, Condenser Vacuum, Lube Oil Pressure and Temperatures, Thrust Pad and Radial Tile Temperatures interlocks) at coal fired Power Plant w.r.t hardware, software, logical working, and communication
Installation, Operation and Maintenance of TSI (Turbine Supervisory Instrument System make Bentley Nevada) like (Tile Vibrations, Rotations, and Turbine Over-speed) for Turbine Internal Safeties at coal fired Power Plant w.r.t hardware and communication
Working on calibration, Installation, and loop testing (regarding DCS) of all types of Field instruments (Pneumatic and Motorized Control valves, Shut-off valves, Transmitters (level, flow, pressure temperature), Analyzers, Switches (pressure, level, position, vibration), Analyzers (P.H, Conductivity, Oxygen)
Installation, Operation and Maintenance of Ignition Diesel Burner for Coal Fired Boiler start-up
Utilities:
Air Compressors, Cooling Towers (4800m3), Water Treatment Plant (60m3/hr.), Coal Crusher 100 ton/hr., ESP 110 ton/hr
3-Electric Fields 72KV, Ash Silo 40 ton/hr, Slag Disposal System 10 ton/hr., Limestone Powder System 30 tons/hr
In coal fired power plant
Electrical & Instrument Engineer September 2012 – January 2016
M/S Liberty Power Tech Ltd
HFO Based 200 MW Power Plant
Responsibilities:
Electrical:
Operation and Maintenance of 11 x 17 MW and 1 x 15 MW Synchronous Generators with Brushless excitation and Digital Automatic Voltage Regulator
Maintenance and troubleshooting of 11 x 17 MW HFO based WÄRTSILÄ 18V46 Engines
Maintenance and troubleshooting of 1 x 15 MW GENERAL ELECTRIC (GE) Steam Turbine
Maintenance and troubleshooting of 132KV Switchyard using SCADA system keeping in view all interlocking principals
Maintenance of Siemens Power Transformers having rating of 4x80MVA which includes:
IR (Insulation test) of power transformer
Safeties testing power transformer
Insulation test of transformer oil
OLTC (On Load Tap Changer) maintenance
Interfacing to ABB Numerical relays of Distance Protection, Earth fault and Over-current Protection
Generator Protection Relay VAMP 210 & G60
Differential Relay VAMP 265, LEAN SIX SIGMA Green Belt - PIQC Institute of Quality in collaboration
with Singapore Quality Institute International, Singapore (SQII)
Training & Seminars
A comprehensive WebEx training course of “Delta V DCS Guardian Support “conducted by M/S Emerson Process Management (USA)
Training course on “Finance for Non-Finance Executive” conducted by Mr
Abdul Rahim, FCA & FCMA
Training course on “Change Management” conducted by M/S Center for Management Development Lahore
One Month training course on “SAP S/4 HANA
By M/S IMS Knowledge International Management Solution Lahore
Training course on “FSSC 22000 – Food Safety System Certification” conducted by M/S Bureau Veritas
Two days training Course on “People Management” conducted by M/S IMS Knowledge Lahore, Pakistan
Technical Training of Siemens PCS7 DCS of Five Days at Site with Simulator w.r.t Hardware and Software
Technical Training of Siemens PLC S7-300 of Five Days at Site with Simulator w.r.t Hardware and Software
One day training course on” ISO 14000 Series Foundation” conducted by M/S SGS United Kingdom Ltd
Two days training course on “OHSAS ISO-18001” conducted by M/S AFAQ EAQA Pakistan (Pvt) Ltd
Lahore
A comprehensive training course for Engineers on “Delta-V DCS” conducted by M/S Pearl Engineering Ltd Karachi, representative of Emerson Process Management (USA) in Pakistan
Training on” Digital excitation system of turbo alternators” conducted by M/S Siemens Pakistan
Training on “DC drives converters as well as ABB MA-120 PLC system” conducted by M/S Connteches Karachi
One day seminar on “Renewable energy and energy efficiency” seminar was conducted in Faisalabad Chamber of Commerce & Industries with the collaboration of SMEDA
Additional Information
Timeline
Assistant Manager Maintenance
Affliated With, M/S Rafhan Maize Product Company Ltd
10.2021 - Current
Senior Engineer E&I
Rafhan Maize Faisalabad, Affliated, M/S Rafhan Maize Product Company Ltd
Procurement Officer at Rafhan Maize Products Co Ltd. (An affiliate of Ingredion USA)Procurement Officer at Rafhan Maize Products Co Ltd. (An affiliate of Ingredion USA)