Ijaz Manzoor
Dubai,Dubai
Summary
JOB OBJECTIVE Scaling new heights of success with hard work & dedication and leaving a mark of excellence on each step; aiming for challenging assignments in a top-level position in Project Management or Plant Manufacturing Operation / Maintenance & CI with a leading organization of repute in Power Plants, Food & beverages, Cement, Oil & Gas / EPC sector.
Overview
11
11
years of professional experience
1
1
Language
Work History
Rafhan Maize
Faisalabad
Assistant Manager Maintenance
Affliated With, M/S Rafhan Maize Product Company Ltd
10.2021 - Current
- Overall supervision of production and Powerhouse Planning & Scheduling department
- Planning and execution of all type of maintenance activities of equipment
- Key user of SAP for managing all types of Procurements and Indents regarding projects, and maintenance
- Operation, maintenance and troubleshooting of 11 x 17 MW HFO based WÄRTSILÄ 18V46 Engines
- Operation, maintenance and Troubleshooting of General Electric (GE) Steam Turbine
- Operation, maintenance and Troubleshooting of 132KV SWITCHYARD
- Installation, commissioning and troubleshooting of ABB (RET, REF, REJ, REL & REB) Electrical Control & Protections Monitoring system, NARI NSC200NT Electrical Control & Protections Monitoring system)
- Operation, Maintenance and Troubleshooting of 11 AALBORG Waste Heat Recovery Boilers
- Installation, commissioning, operation & maintenance of TWO Coal Fired Boilers each 55 ton/Hrs, 5.3MPa, 490c
- Installation, commissioning, operation & maintenance of Steam Turbine 12MW, 3000rpm, 4.9MPa, Double Extraction & Condensate Mode
- Installation, commissioning, operation & maintenance of Alternator 15MW, 3000rpm, DVR Excitation System, NARI Synchronization & Protection System
- Installation, commissioning, operation & maintenance of DCS (Siemens PCS7, NT6000 DEH+ETS, PLC Siemens, Bentley Nevada Turbine protection system
- Installation, commissioning, operation & maintenance of Instruments (Temperature, Flow, Level and Pressure Gauges/Transmitters, control valves, Analyzers) etc
- Manages the plant’s operations, projects, and maintenance
- Control on inventory, budget, and compliance with safety regulations
- Training of staff including trainee engineers, supervisors, & trade workers
- Development of sequence of procedures (SOP) for maintenance of E&I equipment’s according to ISO standards
- E&I BOQ's, study of P&ID, Installation, Commissioning and MBO’s (management by objectives)
- Direct the development and implementation of maintenance plan as per the standard operating procedures & maintaining of relevant records and to ensures the activities affecting with quality, safety, health, and environment in accordance with the requirements of ISO 9001, ISO-14001 & OHSAS 18001 standards
- Direct the implementation of materials management systems, processes, and plans to ensure that materials are available to meet maintenance requirements, but company cash flows are to compromise
- Ensure all tools are set for continuous reliability monitoring and improvement, and systems functioning to achieve the same
- Investigates and analyzes plant electrical failures and recommends corrective action
- Includes reviewing requests for assistance, carrying out field investigative work to ascertain cause(s) of problems, referring to technical data sheets and other reference material as necessary
- Determining corrective action required and preparing appropriate report
- Investigates and analyzes plant electrical failures and recommends corrective action
- Includes reviewing requests for assistance, carrying out field investigative work to ascertain cause(s) of problems, referring to technical data sheets and other reference material as necessary.
Senior Engineer E&I
Rafhan Maize Faisalabad, Affliated, M/S Rafhan Maize Product Company Ltd
01.2016 - 10.2021
- Installation, Operation and Maintenance of 1 x 15 MW Synchronous Generator with Brushless Excitation and Digital automatic voltage regulator (DVR)
- Installation, testing, commissioning & maintenance of electrical equipment’s like Transformers, Generator, LV / MV Switchgear breakers, NGR panel, Protection relays, batteries, motors, control and protections etc
- Hi-pot test of MV cables, Transformers and Generator, Megger test of LV cables, LV panels and motors
- Installation, testing and Commissioning of Generator Protection & Synchronization panels
- Installation and testing of VFD panels of 2.2 to 315
Telecommunication Engineer
M/S Zong CMPak
07.2012 - 09.2012
- Feasibility survey for installation of GSM at sits
- Installation of BTS/MW sites both indoor and outdoor
- Integration and commissioning of 2G/3G/4G MW sites
- Testing of BTS at sites, including power measurement and VSWR checking
- Handing over of sites to the end customer
- BSS Alarms configuration and troubleshooting
- Ensured the maintenance quality at BSS sites as per Motorola standards
- Installation of BBU ZTE ZXDR B8200
- Installation & Commissioning of Microwave 0.3 & 0.6 dish
- Installation of IDU & IDU software’s.
Education
B.Sc. - Electronics Engineering
COMSATS University
Engineering
Skills
Project ManagementPower & Process ProjectsManufacturing Plant Maintenance ManagementPower Generation / DistributionNEC/NEMA/IEC/NFPA/API/ANSIChange Management& Risk ManagementESR/ESP/RCM/OEM/HSECS/FAT/SATLean Six Sigma Green Belt Projects Management & its ImplementationSafety ManagementEnergy Audits & InspectionAccident InvestigationLSS White & Yellow Belt Trainer & DevelopmentHAZOP / HACCP study & system stabilityProject Reporting & Budgeting & Project PlanningSAP/SCADA/DCSPROFILE SUMMARYA competent professional having more than 10 Years’ experience with National & Multinational companies and my work experience includes project management, plant maintenance, process system design and plant operationA competent Professional with Projects concerned with Power Generation, renewable energy power generation, Co-generation through Coal fired power plant projects including design, tendering or bidding documents for find out the EPCC contractor, contractor management, procurement, installation, commissioning, start up and plant operationA keen planner with competency in devising & Manage to design, engineering, supervision of Process Plant according to ISO 9001, 14001, 1800122000 seriesRich experience in HV / LV systems, Arc Flash Hazard Analysis and Flash boundaries, System short circuit studies and electrical system stability through SKM Software DCS (Delta – V) & PLC (Allen Bradley, GE, and Mitsubishi) based Industrial Control automation (confirmed)Proven abilities in developing a strong, clear & focused approach to ensure safe environment and creating zero-accident & occurrence culture by implementing applicable Company Safety policiesWell Skilled in Energy management system, Process instrumentation, HACCP / HZOP study, OHSAS and Building security systemsWell versed with the concepts of Manufacturing process plant maintenance and operationA strategist with competency in devising significant solutions and implementing Manufacturing Plant management systems for maintaining safe, optimum and efficient conditionsAn innovative & result-orientated professional with strong planning, communication, interpersonal & negotiation skills; proven ability to surpass targets within given deadlines, regardless of pressureCORE COMPETENCIESKey Projects HandledSuccessful Installation & commissioning of 12 MW Coal Fired Cogeneration Power plant project at Rafhan Maize, Ingredion USA (Year 2016)Successful Installation & commissioning of 50 tons per day Dextrose mono hydrate manufacturing plant from green filed to go alive at Rafhan Maize, Ingredion Incorporated USA (Year 2017)Rewards & RecognitionIngredion Best Performer/ Employee of the year 2020It is great privilege for me to be selected as Ingredion Company Values and Cultural” Ambassador” for Pakistan to help embed new company culture and values within organization is to create an Ambassador Network, who shall help the work and facilitate the implementation (2019)Ingredion Achieve Recognition award in the category of Quality/Continuous Improvement for 2018Computer SkillsMicrosoft Office, SAP, DCS, SCADADate of Birth: 14th August 1990Languages KnownEnglish, Urdu, PunjabiVisa status Residence Visa
Accomplishments
- Installation, operation and Maintenance of Coal handling, Coal crushing & Conveying system, Limestone powder preparation
- Installation, operation and Maintenance of boiler makeup water treatment plant, cooling tower & circulating water system, Electrostatic Precipitators with 72KV Rectifying Transformers
- Installation and Maintenance of Siemens Power Transformers having rating of 10-13MVA, 20-26MVA which includes: IR (Insulation test), No load test, Full load test, Impedance measurement test of power transformer, Safeties testing of power transformer, Dielectric Insulation test of transformer oil
- Thermo-graphy of whole plant electric joints
- Making control circuit for DOL, R/F, DOL and STAR-DELTA starters
- Installation, testing, commissioning & maintenance of Public Address System, Fire Alarm and Fire Protection system and CCTV cameras system
- Installation and testing of Earthing, Structural Grounding & Lightning Arrester system of whole plant
- Erection and commissioning of area lighting, equipment lighting, and streetlight poles up to 500W
- Maintenance of Wet Mill, Glucose, Starch Division, Utility and Dextrose plant E&I related equipment
- Instrument & Control:
- Installation, Operation and Maintenance of Siemens PCS-7 DCS of 2676 I/Os at coal fired Power Plant w.r.t hardware, software, logical working, and communication
- Installation, Operation and Maintenance of SCIYON NT6000 DCS for Turbine Safeties of 300 I/O’s like (Thermal Expansions, Axial Displacements, Condenser Vacuum, Lube Oil Pressure and Temperatures, Thrust Pad and Radial Tile Temperatures interlocks) at coal fired Power Plant w.r.t hardware, software, logical working, and communication
- Installation, Operation and Maintenance of TSI (Turbine Supervisory Instrument System make Bentley Nevada) like (Tile Vibrations, Rotations, and Turbine Over-speed) for Turbine Internal Safeties at coal fired Power Plant w.r.t hardware and communication
- Working on calibration, Installation, and loop testing (regarding DCS) of all types of Field instruments (Pneumatic and Motorized Control valves, Shut-off valves, Transmitters (level, flow, pressure temperature), Analyzers, Switches (pressure, level, position, vibration), Analyzers (P.H, Conductivity, Oxygen)
- Installation, Operation and Maintenance of Ignition Diesel Burner for Coal Fired Boiler start-up
- Utilities:
- Air Compressors, Cooling Towers (4800m3), Water Treatment Plant (60m3/hr.), Coal Crusher 100 ton/hr., ESP 110 ton/hr
- 3-Electric Fields 72KV, Ash Silo 40 ton/hr, Slag Disposal System 10 ton/hr., Limestone Powder System 30 tons/hr
- In coal fired power plant
- Electrical & Instrument Engineer September 2012 – January 2016
- M/S Liberty Power Tech Ltd
- HFO Based 200 MW Power Plant
- Responsibilities:
- Electrical:
- Operation and Maintenance of 11 x 17 MW and 1 x 15 MW Synchronous Generators with Brushless excitation and Digital Automatic Voltage Regulator
- Maintenance and troubleshooting of 11 x 17 MW HFO based WÄRTSILÄ 18V46 Engines
- Maintenance and troubleshooting of 1 x 15 MW GENERAL ELECTRIC (GE) Steam Turbine
- Maintenance and troubleshooting of 132KV Switchyard using SCADA system keeping in view all interlocking principals
- Maintenance of Siemens Power Transformers having rating of 4x80MVA which includes:
- IR (Insulation test) of power transformer
- Safeties testing power transformer
- Insulation test of transformer oil
- OLTC (On Load Tap Changer) maintenance
- Interfacing to ABB Numerical relays of Distance Protection, Earth fault and Over-current Protection
- Generator Protection Relay VAMP 210 & G60
- Differential Relay VAMP 265, LEAN SIX SIGMA Green Belt - PIQC Institute of Quality in collaboration with Singapore Quality Institute International, Singapore (SQII)
- Training & Seminars
- A comprehensive WebEx training course of “Delta V DCS Guardian Support “conducted by M/S Emerson Process Management (USA)
- Training course on “Finance for Non-Finance Executive” conducted by Mr
- Abdul Rahim, FCA & FCMA
- Training course on “Change Management” conducted by M/S Center for Management Development Lahore
- One Month training course on “SAP S/4 HANA
- By M/S IMS Knowledge International Management Solution Lahore
- Training course on “FSSC 22000 – Food Safety System Certification” conducted by M/S Bureau Veritas
- Two days training Course on “People Management” conducted by M/S IMS Knowledge Lahore, Pakistan
- Technical Training of Siemens PCS7 DCS of Five Days at Site with Simulator w.r.t Hardware and Software
- Technical Training of Siemens PLC S7-300 of Five Days at Site with Simulator w.r.t Hardware and Software
- One day training course on” ISO 14000 Series Foundation” conducted by M/S SGS United Kingdom Ltd
- Two days training course on “OHSAS ISO-18001” conducted by M/S AFAQ EAQA Pakistan (Pvt) Ltd
- Lahore
- A comprehensive training course for Engineers on “Delta-V DCS” conducted by M/S Pearl Engineering Ltd Karachi, representative of Emerson Process Management (USA) in Pakistan
- Training on” Digital excitation system of turbo alternators” conducted by M/S Siemens Pakistan
- Training on “DC drives converters as well as ABB MA-120 PLC system” conducted by M/S Connteches Karachi
- One day seminar on “Renewable energy and energy efficiency” seminar was conducted in Faisalabad Chamber of Commerce & Industries with the collaboration of SMEDA
- Additional Information
Timeline
Assistant Manager Maintenance
Affliated With, M/S Rafhan Maize Product Company Ltd
10.2021 - Current
Senior Engineer E&I
Rafhan Maize Faisalabad, Affliated, M/S Rafhan Maize Product Company Ltd
01.2016 - 10.2021
Telecommunication Engineer
M/S Zong CMPak
07.2012 - 09.2012
Rafhan Maize
B.Sc. - Electronics Engineering
COMSATS University