Ibrar Hussain
Paint Chemist - R&D, QA/QC & Production
Rawalpindi, Punjab,PB
Summary
Highly motivated and results-driven Paint Chemist with 12+ years of experience in formulation development, R&D, QA/QC, and production management. Expert in advanced bead mill technology for precise pigment dispersion, including calcium carbonate slurries, pigment pastes, and color oil tubes. Successfully developed high-performance paints, including water-based and solvent-borne decorative paints, NC paints, acrylic roof coatings, and powder putty, all while ensuring compliance with stringent environmental regulations. Proven track record in launching multiple new product lines, driving market growth and innovation. Led the development and launch of a new line of eco-friendly water-based paints that captured 15% market share within the first year. Seeking a challenging role in a dynamic, innovative organization to contribute to the development and commercialization of high-performance, eco-friendly coatings.
Overview
12
12
years of professional experience
Work History
Paint Consultant
Ibrar Paint Consultant SMC-Private Limited
11.2022 - Current
- Specializing in formulation development, quality assurance, and production support for the paint industry.
- Expertise in formulating and optimizing water-borne and solvent-borne paint systems, utilizing advanced bead mill technology for pigment and extender dispersion, including calcium carbonate slurries, pigment pastes, and color oil tubes.
- Conduct on-site quality control checks to ensure adherence to industry standards, client specifications, and regulatory requirements.
- Provide technical guidance on production processes, troubleshoot issues, and implement continuous improvements to increase efficiency, reduce costs, and enhance product quality.
- Assist in the complete setup of new paint plants, including feasibility studies, design, and operations, ensuring smooth establishment and optimized production lines.
- Ensure strict confidentiality with regard to client formulations and business processes to maintain trust and protect proprietary information.
- Successfully launched multiple new product lines, achieving measurable reductions in production costs and improvements in product consistency.
Senior R&D Chemist
Prime Paint Industries (Griplac Paints)
09.2021 - 11.2022
- Developed and enhanced advanced paint formulations to meet evolving market demands and consumer preferences.
- Ensured consistent product quality by rigorously evaluating and approving raw materials.
- Conducted in-depth market research to identify consumer expectations and translate them into innovative product offerings.
Senior QA&QC and R&D Officer
Brighto Chemicals Pakistan Private Limited
03.2020 - 09.2021
- Led and mentored a team of QA/QC personnel, ensuring compliance with company policies and industry standards.
- Spearheaded the implementation of rigorous quality control procedures, enhancing product consistency and elevating overall product quality.
- Established and enforced stringent quality control measures for incoming raw materials, minimizing defects and ensuring consistent product performance.
- Developed and optimized production formulas, prepared and analyzed product samples, and maintained detailed documentation of all test results.
- Increased manufacturing efficiency by 10% through the strategic implementation of new dispersing agents, resulting in cost savings and improved productivity.
Senior Production Officer
Brighto Chemicals Pakistan Private Limited
03.2017 - 02.2020
- Managed all stages of production for water-borne and solvent-borne paint systems, consistently exceeding production targets while maintaining high-quality standards.
- Led and motivated a team of 25 production personnel, fostering a collaborative environment and driving operational efficiency.
- Coordinated daily production operations to ensure smooth workflows, timely delivery, and adherence to strict schedules.
- Implemented and optimized advanced production equipment, including bead mills, nano mills, and pin mills, to enhance efficiency.
- Contributed to product development by collaborating with R&D to improve paste and colorant formulations.
Production Officer
Brighto Chemicals Pakistan Private Limited
07.2016 - 03.2017
- Successfully spearheaded the launch of a new production facility in Sahianwala, Faisalabad, specializing in the manufacturing of CaCO3 slurry, pigment pastes (utilizing advanced bead mill technology), and water-based products for export to the Kabul, Afghanistan market.
- Managed the daily operations of the facility, ensuring the continuous, efficient, and safe production of high-quality CaCO3 slurry, while adhering to strict quality control standards and production timelines.
- Enhanced production process effectiveness through the development and implementation of innovative methodologies, resulting in improved operational efficiency and a reduction in production costs.
- Conducted comprehensive training programs for production teams, which led to improved quality, increased productivity, and consistent achievement of production targets.
- Reported directly to the Managing Director, providing regular updates on production performance and progress, ensuring alignment with strategic goals.
Quality Control Officer
Brighto Paints Private Limited
10.2012 - 07.2016
- Conducted chemical and physical analyses of raw materials and finished products, ensuring adherence to ASTM standards and company quality specifications.
- Developed a strong understanding of quality control principles and procedures, including sampling, testing, and data analysis.
- Gained practical experience in maintaining and calibrating laboratory equipment for accurate and reliable test results.
- Contributed to the maintenance of a safe and efficient laboratory environment.
- Successfully adapted to the demands of a fast-paced production environment and developed strong analytical and problem-solving skills.
Education
Bachelor of Science - Chemistry
University of Punjab
01.2011 - 2013.01
Pre-Medical - undefined
BISE AJK
Mirpur 01.2009 - 2011.01
Skills
Paint Formulation Development
Accomplishments
- Successfully launched five new paint manufacturing industries in Pakistan within a 5-year period, overseeing all aspects of plant setup and production commencement, with a focus on formulating and optimizing water-based and solvent-borne paints.
- Significantly improved operational efficiency at leading architectural paint manufacturers in Afghanistan, achieving a 12% reduction in production costs and an 8% increase in production output.
- Developed a high-quality Calcium Carbonate slurry for use in high-end interior paints, starting with a 20-micron particle size and achieving a final particle size of 5 microns through bead mill dispersion. This innovative slurry enabled a 10% reduction in Titanium Dioxide usage and the replacement of Kaolin, resulting in significant cost savings and improved paint performance with a smoother finish and higher sheen.
- Spearheaded the launch of a new water-based production plant for export products to Kabul, Afghanistan. Reduced production batch time by 20 minutes by using effective management skills, optimizing resources, and planning efficiently, leading to a 15% increase in production capacity within the first year of operation.
Timeline
Paint Consultant
Ibrar Paint Consultant SMC-Private Limited
11.2022 - Current
Senior R&D Chemist
Prime Paint Industries (Griplac Paints)
09.2021 - 11.2022
Senior QA&QC and R&D Officer
Brighto Chemicals Pakistan Private Limited
03.2020 - 09.2021
Senior Production Officer
Brighto Chemicals Pakistan Private Limited
03.2017 - 02.2020
Production Officer
Brighto Chemicals Pakistan Private Limited
07.2016 - 03.2017
Quality Control Officer
Brighto Paints Private Limited
10.2012 - 07.2016
Bachelor of Science - Chemistry
University of Punjab
01.2011 - 2013.01
Pre-Medical - undefined
BISE AJK
01.2009 - 2011.01
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