Ibrar Hussain
Chemist
Faisalabad,Pakistan/Punjab
Summary
Over 08-Years of competent and efficient hands-on experience in the paint & coating industries, in different departments, and sections, such as manufacturing (production), Quality Control /Quality Assurance, Research, and Development. Like to join a company that has a diverse and supportive environment that encourages staff to learn from other talented professionals.
Overview
5
5
Languages
2
2
Certifications
4
4
years of post-secondary education
9
9
years of professional experience
Work History
Senior Quality Control & Development Officer
Brighto Chemicals Pakistan Private Limited
Faisalabad, Punjab, Pakistan
03.2020 - Current
- Managing QA/QC staff by implementing company policies, procedures, work rules and disciplinary action.
- Coaching and mentoring of junior quality control staff.
- Planning and assigning duties to QA/QC staff.
- Developing QA & QC standards.
- Monitoring discipline, safety and good housekeeping systems.
- Monitoring product standards and quality assurance program.
- Updating and defining of quality standards test results in ERP.
- Participating in weekly meetings of HOD with General Manager.
- Ensuring finished products to meet customer expectations and demand.
- Accountable for final tests and acceptance of finished products.
- Specifying quality requirements of raw materials with suppliers as well as monitoring their compliance.
- Monitoring issues carefully reached out to customers to provide immediate resolution for maintain satisfaction.
- Implementing new QA/QC standards and customer service standards.
- Accountable for implementation, design of standards operating procedures (SOP).
- Changed equipment over to new products to meet all customer requirements.
- Estimating costs and set quality standards.
- Identifying process and quality problems and to determines systemic root causes and solve with corrective action.
- Devising, improving, reviewing new specifications & procedures for products or process, training staff to use them.
- Preparing product samples, modifying batch formulation.
- Developing production-formulas and documenting test result reports.
- Seeking new raw materials for existing formulation and select best of them.
- Performing periodic internal calibration for laboratory instruments.
- Coordinating with technical consultant (Chief Chemist) for specials projects and additional job duties.
- Attending online seminars, reviewing literature and symposium to improve overall knowledge and understanding.
- Reporting problems and any concerns to management.
- Devising and implementing best quality practices and processes for product development.
- To recommend process improvements for enhancing product quality.
Senior Production Officer
Brighto Chemicals Pakistan Private Limited
Faisalabad, Punjab, Pakistan
03.2017 - 02.2020
- Supervised all production phases, including Water-Borne Production, Solvent-Borne Production ( Slurry CaCO3, Pigment Pastes, Paint, etc.)
- Supervised team of 25 employees focused on producing CaCO3 Slurry, Pastes & Colorants.
- Monitored all-new production communicated potential problems to operations and Quality Control Lab.
- Planed effective manpower deployment and work schedule to qualified workforce to resolved performance bottlenecks at production and filling end.
- Planned production and monitored of day-to-day production to met targets in time by generating complete production overview report.
- Accountable for inter-departmental coordination of production department with RM, Distribution, Engineering, Maintenance, R&D, QA/QC, HSE, admin, HR, Procurement section, and IT department.
- Accountable for complete commissioning of Bead mills, Nano Mills, and Pin Mills.
- Achieved 100% production targets (Daily, Monthly, Annually).
- Wrote and revised standard operating procedures for plants.
- Planned, assigned daily duties to production personnel.
- Managed and motivated production supervisors and labor to deliver exceptional work.
- Collaborated with R&D team for development of Pastes & Colorants.
- Improved production through consistent hard work and dedication.
- Observed production work and made corrective actions to optimize performance.
Production Officer
Brighto Chemicals Pakistan Private Limited
Faisalabad, Punjab, Pakistan
07.2016 - 03.2017
- Higher Management selected "Production Officer" for Faisalabad new Production Plant according to performance and abilities.
- Successfully started new production plant (pioneer).
- Collaborated with R&D team in development of Slurry CaCO3.
- Got training during probation period from R&D Manager, Production Manager, related to manufacturing process, Packing process, resolving plant problems, team management skill, time management skill, production planning skill, production closing skill, and data entry skill as well, etc.
- By grace of ALLAH ALMIGHTY! Achieved quality and production targets successfully.
- Managed production of CaCO3 24/7 in safe and efficient environment and implemented improvements in processes reduced costs and increased efficiency.
- Trained production team members on how to complete production targets within stipulated time.
- Managed, motivated plant supervisors, workers to deliver exceptional work.
- Planned and assigned daily duties to plant staff and labors.
- Reviewed raw data and production trend forecasts to effective production plan.
- Supervised team of 20 employees focused on producing CacO3 Slurry.
- Built, supervised and mentored production team and QA/QC staff in receiving and inbound operations.
Quality Control Officer
Brighto Paints Private Limited
Lahore, Punjab, Pakistan
10.2012 - 07.2016
- Assisted Quality Control Manager performed complex chemical and physical tests on all Raw Materials, and Finished products.
- All QA/QC tests performed according to American Society for Testing and Materials (ASTM), (Paint & Coating QA/QC ) standards.
- Operated all Paint & coating basic laboratory equipment.
- Documented inspection results report physically and systematically.
- Checked Paint packing materials according to QA standards.
- Tested incoming raw materials by confined specifications and took measurement tests.
- Evaluated samples against standards by completing measurements, visual inspections and other established tests.
- Inspected finished product quality, and disposed of items, that did not meet safety requirements.
- Reported problems and any concerns to QA/QC Manager.
- Maintained six-month record of QC passed production samples for quality assurance.
- Assured quality of retained samples every month.
- Developed Quality Control Raw Materials evaluation reports.
- Documented results of every retained QC samples.
- Maintained stock of QA/QC samples and evaluation reports.
- Performed routine maintenance and calibration on testing equipment.
- Maintained discipline, safety and good housekeeping.
- Performed quality control activities according to set specification.
- Performed quality control work while maintaining safety.
- Got basic training from QA/QC Manager about ASTM (American Society for Testing and Materials) paint & coating standards.
- Wrote QA/QC standard operating procedures (SOP) with coordination of QA/QC Manager.
- Prepared and submitted daily working reports to reporting manager.
- Attended weekly QA/QC meetings.
- Performed other duties and responsibilities assigned by management.
- 100%-Daily and monthly targets achieved.
Education
Bachelor of Science - Chemistry
University of The Punjab
Lahore, Punjab, Pakistan 09.2011 - 04.2013
Associate of Science - Pre-medical
BISE AJK
Azad Kashmir, Mirpur 09.2009 - 04.2011
High School Diploma -
BISE AJK
Azad Kashmir, Mirpur 09.2007 - 03.2008
Skills
Research and Development (R&D)
Accomplishments
- Successfully started new production plant (pioneer) at M-4 Industrial estate,Faisalabad, since, July, 2016.
- Planed effective manpower deployment and work schedule of qualified workforce to resolved performance bottlenecks at production and filling end.
- Achieved 100% production targets accurately and efficiently.
- Managed all production phases and QA/QC.
- Developed best and most efficient uses of available resources, including labor and equipment.
- Recycled waste materials of water-borne pastes and CaCO3 Slurry, that prevented drain blockage, water pollution in outside factory, saved company cost as well.
- Prepared standard operating procedures (SOP) and log sheets for Production Process for smooth operations.
- Planned, modified and executed research techniques, procedures and tests.
- Recognized low-cost suppliers managed deliveries to cut downtime, saved cost.
- Minimized Slurry CaCO3 mixing storage tanks time, by improving Slurry settling time and saved company electricity cost per unit produced.
- Improved existing formulation of iron oxide solvent-borne pastes and resolved minimized the dispersion fix the skin issue and reduce the electricity cost.
- Improved tinting strength, flow behavior and stability of colorants.
- Developed quality control evaluation reports.
- Implemented quality assurance and quality control ERP program.
- Developed Quality Control inspection checklist for inspecting the product to ensure it meets customer's expectations.
- Successfully made and implemented SOP/WI for production plant process and environment with HSE department help for ISO 9001:2015, 14001:2015, 45001:2018.
- Developed new ways of manufacturing and improved existing manufacturing processes.
- Utilized proven problem-solving techniques to improve customer satisfaction and vendor relations.
- Worked with senior leadership to complete under-budget management on complex issues.
- Carried out day-day duties accurately and efficiently.
- Multi tasked to handle changing priorities and prioritized workflow to meet critical deadlines.
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Certification
Freelancing
Quote
Many people today believe that cynicism requires courage. Actually, cynicism is the height of cowardice. It is innocence and open-heartedness that requires the true courage—however often we are hurt as a result of it.
Erica Jong
Timeline
Senior Quality Control & Development Officer
Brighto Chemicals Pakistan Private Limited
03.2020 - Current
Freelancing
03-2019
E-Commerce Management
03-2019
Senior Production Officer
Brighto Chemicals Pakistan Private Limited
03.2017 - 02.2020
Production Officer
Brighto Chemicals Pakistan Private Limited
07.2016 - 03.2017
Quality Control Officer
Brighto Paints Private Limited
10.2012 - 07.2016
Bachelor of Science - Chemistry
University of The Punjab
09.2011 - 04.2013
Associate of Science - Pre-medical
BISE AJK
09.2009 - 04.2011
High School Diploma -
BISE AJK
09.2007 - 03.2008
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