Hassan Ejaz Malik

• Atlas Hitec and Atlas Autos (Collaboration/Partnerships with
• Denso , Keihin, Hitachi Astemo

• To ensure and improve the quality of vendor and in-house parts according to the standards of HM(as per HM SUPPLIER QUALITY MANUAL) and HITACHI ASTEMO(Keihin) to provide reliable and defect free products to the customer
• Weekly Co-Ordination meetings for Parts Localisation with Keihin/Hitachi Astemo (Japan, China and
• Thailand) - Ensuring the optimum product quality for the complete product range of the company
• Preparing and compiling daily and monthly Quality trends and ensuring all non conformities are controlled
• Ensuring Counter-Measures for any defects and liaising with the vendor base to ensure optimal quality product is delivered to customer
• Communicating and reporting product/parts quality data with Hitachi Astemo, Honda and affiliates
• Ensuring reduction of warranty claims and customer returns by taking the necessary countermeasures and process improvements
• Ensuring incoming inspections of vendor parts and monitoring results by SAP QM
• Liaising with Vendors by frequent vendor visits to ensure and improve product Quality
• Conducting Quality, 5s and Safety Audit of plants
• Process improvements using advanced Quality Engineering methods like SPC (Statistical Process
• Control), GR&R (Gauge Repeatability & Reproducibility), FMEA (Failure Mode Effect Analysis)
• Managing budgeting, Capex and Revex for for Quality Assurance Department
• Ensuring calibration of all jigs fixtures and instruments as per approved plans.
• Design and deployment of and extensive measurement lab in liaison with Hitachi Astemo.
• Procurement installation and operation of precision measurement equipments from Kosaka Labortary, Nikon and GE.

• Deputed on a localisation project between Atlas Honda ,Atlas Autos and Keihin Corporation/Hitachi
• Astemo
• A multi stage project with localisation at in-house location as well as vendorised parts localisation
• Coordinating with cross discipline team members to make sure that all parties are on track with project requirements, deadlines, and schedules
• Liaison with Consultants and EPC contractors to ensure project is completed as per schedule and within budget
• Coordinating the development of Documentation, training materials and other documents as needed to enable successful implementation and turnover of the project
• Ensuring timely achievement of Mass Pro on the basis multiple quality evaluations in Atlas Honda
• Pakistan, Keihin Thailand, Keihin Japan And Honda Motor Kummamoto
• ERP (MS Project) project oversight by Master Plan
• Projects:
• Carburetor Assy CD70 Step 0.5 (Partial Assembly)
• Carburetor Assy CD70 Step 01 (Complete Assembly and Sub Assy)
• Carburetor Assy CD70 Step 02 (Parts Localisation)
• Carburetor Assy CD70 Step 03 (Machining and Die-casting)
• Carburetor Assy CG 125 Step 01 (Complete Assembly and Sub Assy and Parts Localisation)
• Carburetor Assy CD 125 Step 1.5 (Parts Localisation Model Change)
• Carburetor Assy CD 125 Step 03 (Machining, Die-casting and Parts Localisation )
• Visits

Supply Chain
- Scheduling of parts considering production demand, safety stock and lead time.

To ensure smooth supply of parts for production while maintaining minimum buffer stock.
- Ensuring demand versus forecast fluctuation remains in agreed level by monitoring stock levels inSAP MM.
- Develop and manage KPIs of main teams and ensure those KPIs are met.
- Ensuring timely feedback to all vendors.
- Optimise the departments functions and and update the procedures accordingly.
- Ensuring and validating vendor invoices by SAP MM.
Quality Assurance
- Ensuring the optimum product quality for the complete product range of the company.
- Ensuring strict compliance of Denso and Honda Quality Standards.
- Preparing and compiling daily and monthly Quality trends and ensuring all non conformities arecontrolled.
- Ensuring Counter-Measures for any defects and leasing with the vendor base to ensure optimal qualityproduct is delivered to customer.
- Communicating and reporting product/parts quality data with Denso, Honda and affiliates.
- Ensuring reduction of warranty claims and customer returns by taking the necessary countermeasuresand process improvements.
- Ensuring incoming inspections of vendor parts and monitoring results by SAP QM.
- Liaising with Vendors by frequent vendor visits to ensure and improve product Quality.
- Conducting 5s and Safety Audit of plant.
- Ensuring calibration of all jigs fixtures and instruments as per approved plans.
-
Spec Control

- Controlling Design data and manage drawing distribution to related manufacturing departments
- Controlling drawing distribution to vendors and ensuring availability and issuance of updated Specs/drawings.
Projects
- Charge Coil CG125 Localization
- Charge Coil Localization Pridor

• To make ensure for the successful implementation of monthly production schedule
• To optimize aggregate, accelerate, automate manufacturing plans in order of greatest extent possible and utilize resources effectively to minimize the working capital
• Creation, revision, and management of manufacturing schedules and modeling of manufacturing constraints
• Management of complex, multiple parts production environments
• Carrying out Cost Reduction and Kaizen activities thereby improving the manufacturing process and part quality
• Responsible to minimize the rework by eliminating rejection as much as possible with the help of
• Quality Department
• Improve Plant Visualization (Andon System, Standardized work sheets, Kaizen, 5S, Muda etc.)
• Hassan Ejaz Malik - page 3 - Maintain standard as per set by DensoTrim Japan - Ensuring the health and safety of all employees
• Minimized setups, changeovers, work in process and inventory costs and maximized equipment
• Productivity
• Leading a production control staff
• (For round the clock operation Total 124 workforces.)
• Directly involved in the installation and successful test & trial of the equipment and automation for machinery
• Make departmental procedures, work instructions, and define job responsibilities for machine operators and assosciates
• Ensuring the operators are duly licensed and conducting TNA for operators and supervisors
• Maintaining skill maps of workforce thereby identifying performance on shop floor and aiding in effective management of workforce
• To monitor manufacturing process by SAP
• Projects
• CD70 Capacity Up Project
• Charge Coil Localization Project (CD70)
• CDI KYAN(150cc) Project
• Regulator Rectifier

• Initiated project management techniques for new projects and developed project management plans
• Employed System Engineering approaches to projects to reduce risk factors in projects
• Developed system documentation as well as user manuals and troubleshooting guides for major projects
• Upgraded Alsons AutoCalibrator
• Developed and deployed BMS at Alsons Head office
• Responsible for managing and documenting on going projects
• Responsible to oversee on going project development by resolving day to day issues in projects
• Mitigating risks and ensuring timely completion of projects
• Comprehensive Systems Design and task allocation to respective teams
• Liaising with the Senior Management and Director to ensure their instructions are followed by the team members
• Defining System Testing scopes and procedures for projects
• Provide assistance to Sr
• Systems Engineer for server and network management
• Hassan Ejaz Malik - page 4 - Deploying assigned projects at client/business locations
• Liaising with clients and resolving their queries on assigned projects
• Provide assistance in all departmental related and on-going development work.