Hafiz Muhammad Usman Khan
Engineer
Multan
Summary
Results-driven Chemical Engineering professional with 15+ years of experience in paper and board manufacturing, leveraging expertise in production management, process optimization, quality control, and team development.
Projects:-
· DIGITALIZATION Project (Paper Machine Performance Improvement with ABB Singapore).
· VarioLine Installation on Forming Section & MTRS with IBS Austria.
· A Twin tank AV2K Technology SAM PROGETTI ITALLY To Increase Machine Throughput with better Heat Transfer & smooth condensate evacuation Process in Dryers system.
· Upgrade Hood & Ventilation System with Sam Progetti for better heat recovery & improved Throughput.
· Alkyl succinic Anhydride ASA Sizing (Alkaline sizing) Application Successful Trial Run & Turbine Unit installation for Maintaining Better Particle Size.
· Introduced Enzyme Technology for Deposit (Stickies/slime & Holes) Control to Improve Cost Reduction & Better Machine Run ability.
· ABB Web Inspection System Installation for Online Defect Monitoring in Product.
· IR Heaters Modification with IRCON SOLARONICS for drying improvement in Coating section.
· Reduced Fresh Water Consumption from 18m3 per Ton to 10m3/Ton with effective utilization of Back water.
· Board Machine Dryer section balancing & Alignment as Sheet Travelled 4” from Back side.
· Certification & Implementation of Forest Stewardship Council Chain of Custody FSC – STD – 40 – 004 – V3 – 1 EN system in Century Paper & Board Mills.
Overview
17
17
years of professional experience
4
4
years of post-secondary education
2
2
Certifications
Work History
Deputy Manager Production Unit2
Century Paper & Board Mills Ltd
Lahore, Punjab, Pakistan
07.2020 - Current
- To expedite Management Systems implementation.
- Ensure quality of production as per standard specification.
- To enhance the machine's efficiency.
- To evaluate the quality of the product by studying reports and identify areas of process change and other parameters accordingly.
- To ensure the spare inventory status and maintain their records.
- To control and minimize product wastage.
- To recommend the proposals for proper manpower utilization.
- To advise change of M/C clothing as per requirement
- Arrange in-house training for staff.
- Develop and implement appropriate operational controls and safety instructions.
- Review monitoring and measuring results, and initiate corrective actions as required
- - Spearheaded plant operations, achieving significant productivity gains and cost reductions.
- Implemented projects: Digitalization, VarioLine, Twin tank AV2K Technology, and FSC certification.
- Ensured quality standards, spare inventory, and machine maintenance.
Key Achievements:
- Improved machine efficiency by 25%.
- Reduced wastage by 30%.
- Enhanced product quality, resulting in a 20% increase in customer satisfaction.
Assistant Manager Production Unit2
Century Paper & Board Mills Ltd
Lahore, Punjab, Pakistan
07.2015 - 06.2020
- Organize troubleshooting and persuasion until rectification in order to maintain desired quality and quantity levels.
- Analyze customer complaints and follow-up actions to avoid recurrence.
- Performance evaluation of monitoring and measuring equipment.
- Performance evaluation of machine furnishes, machine clothing, and process development works.
- Ensure implementation of operational control down the line.
- To assist in the implementation of a management system in the department.
Senior Process Engineer
Century Paper & Board Mills Ltd
Lahore, Punjab, Pakistan
01.2013 - 06.2015
- Looking after the production, process and maintenance activities keeping in view the production targets
- Check the quality parameters of the product and ensure that the product is meeting quality standards.
- Troubleshooting against the problems during the process and finding out their solutions.
- Improvements in product properties using Statistical Data Analysis.
- Deal with chemicals used in coating, board machine, and pulp making, which contain starches, pigments, and additives, and make the chemical solutions of required concentration and coating slurry according to given recipes used in the process.
- Ensure the process setting and condition as per standard.
- Maintain and update all records as per ISO standards.
- Control the whole process through DCS.
- Continually improve factory safety record by addressing both physical safety issues and employing safety attitudes.
- Worked as a task force member with Renoir Consulting International.
- Enhancing production setting, optimized machine speed per product, or reducing operation times required for set up, job change, wire change, cleaning, boil out, etc.
- Quality circle methodology was used to tackle sheet breaks and shade variation, particularly.
- Best practices were set and speed over the relevant production areas, thanks to workshops, training, and coaching. More than 100 SOPs and WIs were eventually revised for the newly drafted.
- Conducting numerous workshops, specific training, and coaching sessions geared towards spreading knowledge, training, and best practices, and improving communication.
- More than 300 people were trained to improve their work performing capabilities.
- Extensive and comprehensive analysis of downtime occurrences and their root causes was performed for different areas of Mills. Incorporate new elements and ensure their sustainability, e.g. (Frozen plan) Weekly planning, daily production planning, daily, weekly, and monthly review, and KPI.
Quality Control Engineer
Century Paper & Board Mills Ltd
Lahore, Punjab, Pakistan
01.2011 - 12.2012
- This includes an overview of defective products of different paper and board products.
- And generate their statistical reports, check the quality of raw material physically and lab test maintain their record, compete checks on critical variables of the paper-making process, and discuss with the production department. Study customer complaints, analyze data by completing hypothesis, normal distribution, and process capability analysis tests.
- Record keeping, as per ISO standards.
Project Engineer & Safety Coordinator
Century Paper & Board Mills Ltd
Lahore, Punjab, Pakistan
10.2007 - 12.2010
- While working here, I performed safety surveys and area inspections. Hazard Identification, Risk Assessment, and Control of work-related Hazards (HIRAC) were the key responsibilities.
- Scaffolding inspections.
- Site inspections and control of hazards, trainings.
- Worked as a team member for erection, commissioning, and modification of the paper machine.
- This includes working on foundation drawings.
- P & I diagram, utilities like steam line, tunnel dryers, chilling rolls, pressure filters, pumps, flow rate calculation for inlet and exhaust lines, provide resources to contractors to ensure that activities are completed on time.
Education
Bachelor's Degree - Chemical Engineering
NFC Institute of Engineering & Technology
Multan, Punjab, Pakistan 08.2001 - 05.2005
Skills
MS-Office
Certification
Renoir Consulting International for Tonnage Improvement & Losses Reduction, 09/2014, 08/2015
References
Provided on request
Additional Information
PROFESSIONAL TRANING
Dec-07 Operational training about Sizing by BUCKMAN LABORATORIES which includes its process and chemistry held in Century paper & board Mills.
Mar-08 A training program on Data Analysis Principles for quality Assurance and Continual Improvement Processes at Century Paper & Board Mills.
Jun-08 Managerial Skill from One Tree Hill
Apr-09 Cost Saving Opportunities In Waste Paper Mills An Expert Opinion
A training program on Super 5S KAIZEN Course at Center for the Improvement of Working at century paper and boards mills
Marr-10 Training on ISO 9000:2001, ISO 14001, ISO 17025 and OHSAS 18001
Jan-11 Conflict Management, Problem Solving & Decision Making By Oaj e Kamal
Jul-12 Management System & Auditing Techniques By ACS Registrar Pakistan.
Jan- 12 Leadership & Decision Making from Nine Behavioral Competency Series By Oaj e Kamal
Mar-13 Conflict Management, Problem Solving & Decision Making By Oaj e Kamal.
Jan- 15 Leadership & Decision Making from Nine Behavioral Competency Series By Oaj e Kamal
Sep- 16 Neuro Linguistic Programming Skills By Oaj e Kamal
Aug- 18 5 days training on Project Management By Pakistan Institute of Management.
Nov- 21 5 days training on Primavera P6 Project By Institute of Computer Primavera & MS Project Training Center Lahore
Work Preference
Work Type
Full TimeWork Location
On-SiteImportant To Me
Career advancementTimeline
Deputy Manager Production Unit2
Century Paper & Board Mills Ltd
07.2020 - Current
Assistant Manager Production Unit2
Century Paper & Board Mills Ltd
07.2015 - 06.2020
Senior Process Engineer
Century Paper & Board Mills Ltd
01.2013 - 06.2015
Quality Control Engineer
Century Paper & Board Mills Ltd
01.2011 - 12.2012
Project Engineer & Safety Coordinator
Century Paper & Board Mills Ltd
10.2007 - 12.2010
Bachelor's Degree - Chemical Engineering
NFC Institute of Engineering & Technology
08.2001 - 05.2005
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