Devidas Rajani
Manager Production And Planning
Karachi,SD
Summary
Experienced Flexible Packaging Industry professional with 16 years of expertise in Production Planning, Packaging, Transportation & Logistics, Operations Management, and Process Optimization. Proven track record of driving Operational Excellence, reducing costs, and maximizing efficiency. Skilled in strategic planning, team leadership, and implementing innovative solutions. Committed to delivering exceptional results and fostering continuous improvement in a fast-paced, customer-centric environment.
Overview
18
18
years of professional experience
7
7
years of post-secondary education
4
4
Languages
Work History
Senior Manager Production and Planning
Kompass Pakistan
Karachi, Sindh
01.2019 - Current
- Spearhead the Planning of Four State of the art W&H extrusion Lines, three W&H Flexo and one Gravure Machine, Five Lamination Machines, 11 Slitting Machines and Four Bag Making Machines.
- Played a key role in implementation of SAP (B1) in Kompass.
- Played a key role in Upgrading ERP from SAP (B1) to SAP S4/Hana.
- Power User of PP, SD & MM Modules.
- Identified areas for business improvements.
- Devised and administered cost control initiatives.
- Report major variances from Plan to top Management along with a course of corrective action plan for managing issues as they arise.
- Ensured optimum utilization of equipment, efficient allocation of labor and on-time delivery of products.
- Initiated ORM (Operations Review Meeting).
- Collaborated with technical and administrative teams to develop and implement successful corrective plans.
- Anticipated and addressed production problems, material shortages, equipment malfunctions and unavoidable delays.
- Started new reports at different levels in each department to monitor their downtimes, wastages and production numbers and the areas of improvement.
- Ensuring compliance to HSE objectives.
- Held monthly meetings to create business plans and workshops to drive successful business.
- Implemented and developed operational standards, policies and procedures.
- Reduced costs, optimized resource allocation, and improved efficiency in managing projects.
Assistant Manager Production Planning
Tripack Films Limited
01.2012 - 01.2019
- To handle a Mass Scale Production capacity of 5500 Tons BOPP and 1500 Tons CPP Films Per Month.
- To Make Month-wise Production Plan of Four BOPP Lines, Two CPP Lines, 6 Primary Slitting Machines, 5 Metallizers and 11 Secondary Slitting Machines.
- Ensured smooth operations and optimized capacity utilization to meet production targets.
- Collaborated with stakeholders to develop production schedules, considering customer demands, equipment capabilities, and material availability.
- Implemented alternate plans to minimize downtime and maintain continuous production in case of process issues.
- Utilized SAP PP module as a power user to revise Bill of Materials (BOMs) and Routings for all machines.
- Worked closely with the Finance team on the COPA project to drive Standard Costing and Contribution Margin from system.
- Coordinated with the supply chain team to align raw material procurement and packaging requirements with production needs.
- Played a key role in productivity increase and cost reduction projects for packaging and transportation.
- Coordinating the implementation of occupational health and safety requirements.
- Achievements :
- Achieved Highest ever Dispatch of 5000 Tons both BOPP & CPP ever in History of Tripack in Dec-2017.
- Reduced Packing Cost in Tripack by 42 % (from 6rs/Kg to 3.5rs/Kg)
- Increased Truck Load by 17 % (From 20Tons in a 40ft container to 24Tons) in Pallet Packing mode in Tripack.
- Increased Slitting Production of Plain-30 Film by 29 % (From 100Tons to 140Tons) in Tripack.
- Achieved Highest ever Dispatch of 1625Tons in History of Kompass Pakistan in Dec-2022.
- Received Employee of the month Award in Tripack Films in Dec-2018.
- Implemented Operations Review Meeting at Kompass Pakistan to review monthly performance.
Shift Incharge Vaccum Metlization
Tripack Films Limited
01.2010 - 01.2011
- Operate and control metalizing equipment to achieve desired Metallization quality.
- Conduct regular quality checks and inspections to ensure adherence to specifications.
- Handle film rolls, ensuring proper alignment and tension control.
- Monitor process parameters for optimal conditions and product quality.
- Troubleshoot equipment issues and collaborate with maintenance personnel.
- Perform routine maintenance tasks to ensure machine functionality.
- Adhere to safety protocols and maintain a safe working environment.
- Maintain accurate production records and report any issues or incidents.
- Collaborate with team members and communicate effectively with stakeholders.
Shift Incharge Slitting
Tripack Films Limited
01.2008 - 01.2010
- Operate slitting machines to convert large BOPP rolls into desired widths and lengths.
- Conduct quality inspections of slit rolls to ensure accuracy and conformity to customer specifications.
- Maintain proper documentation of production data, including roll details, dimensions, and quality parameters.
- Troubleshot and resolve equipment issues promptly to minimize downtime and maximize production efficiency.
- Collaborate with the production team to achieve daily production targets while maintaining quality standard.
- Execute Planned Maintenance of Machines to avoid any unplanned downtimes.
Education
B.E - Electrical Engineering
MUET
Jamshoro, Sindh 01.2003 - 01.2008
Fsc - Pre-Engineering
Muslim Science College
01.2001 - 01.2003
Skills
Production Planning and Scheduling
Operations Management
Process Optimization
ERP System Implementation
Supply Chain Coordination
Continuous Improvement
Team Leadership and Mentoring
Strategic Planning and Decision-Making
Excellent Analytical and Problem-Solving Skills
SAP
MS Excel
Basics of Power BI
Accomplishments
- Achieved Highest ever Dispatch of 5000 Tons both BOPP & CPP ever in History of Tripack in Dec-2017.
- Reduced Packing Cost in Tripack by 42% (from 6rs/Kg to 3.5rs/Kg).
- Increased Truck Load by 17% (From 20Tons in a 40ft container to 24Tons) in Pallet Packing mode in Tripack.
- Increased Slitting Production of Plain-30 Film by 29% (From 100Tons to 140Tons) in Tripack.
- Achieved Highest ever Dispatch of 1625Tons in History of Kompass Pakistan in Dec-2022.
- Received Employee of the month Award in Tripack Films in Dec-2018.
- Implemented Operations Review Meeting at Kompass Pakistan to review monthly performance.
Timeline
Senior Manager Production and Planning
Kompass Pakistan
01.2019 - Current
Assistant Manager Production Planning
Tripack Films Limited
01.2012 - 01.2019
Shift Incharge Vaccum Metlization
Tripack Films Limited
01.2010 - 01.2011
Shift Incharge Slitting
Tripack Films Limited
01.2008 - 01.2010
B.E - Electrical Engineering
MUET
01.2003 - 01.2008
Fsc - Pre-Engineering
Muslim Science College
01.2001 - 01.2003