Results-oriented maintenance engineer specializing in optimization of electrical and automation processes, achieving 30% reduction in unplanned stoppages and enhancing factory operations through effective team leadership and strategic implementation of breakdown and root cause analysis methodologies.
Overview
2
2
Languages
19
19
years of professional experience
Work History
Shift Engineer
Nestlé
11.2018 - Current
Led installation and maintenance duties, enhancing operational efficiency.
Prepared technical documentation for operation, troubleshooting and maintenance of Infant Cereal processing systems which fully were automated by PLC (Rockwell/Allen Bradley) and HMI, View Versa.
Rendered technical drawings and electrical systems specifications exceeding company standards.
Performed in-depth Factory Acceptance Test (FAT) of completed hardware (Prodec at Spain and Arsopi at Portugal).
Coordinated with vendors to identify and procure equipment for successful project completion.
Analyzed engineering designs and suggested improvements and modifications.
MWG leader
Nestlé
06.2015 - 11.2018
Led maintenance teams as MWG leader to ensure smooth operational performance.
Reduced 30% of electrical and automation related unplanned stoppages in factory using Breakdown analysis (BDA), Root cause analysis (RCA).
Reduced 13% of planned stoppages in factory by identification and elimination of source of contamination and hard to reach (SOC, HTRP).
Developed cleaning, inspection, and lubrication (CIL) processes and monitored adherence across all lines.
Built cohesive team through targeted training and support, addressing issues with urgency.
Add and configure new VFDs (Series 70, 525, 755, 753/Allen Bradley)
Exhibited self-motivation and attention to detail in completing daily tasks, ensuring high-quality outcomes.
Maintained observant and detail-oriented approach in fast-paced environments, contributing to consistent operational reliability.
Employed effective verbal and written communication skills to enhance collaboration within team interactions.
Performed shift duties independently with minimum supervision.
Instrument Technician
Abu Dhabi Polymer Company UAE (Brouge)
05.2009 - 09.2011
Supervised installation of palletizers, bagging systems, wrapping machines, conveyors, belt throwers, glue applicators, printing machines, ensuring operational readiness.
Calibrated combustion controls, achieving compliance with safety standards and enhancing operational safety.
Ensured compliance with policies and quality standards to maintain consistency in quality of services.
Interpreted equipment manuals, circuit diagrams, and schematics to identify corrective actions for installation, calibration, and repairs, improving service accuracy.
Conducted preventive maintenance and troubleshooting of electronic instruments & devices.
Performed scheduled and planned installation and maintenance to ensure operational efficiency.
Control Technician
Qatar district Cooling Qatar
04.2007 - 04.2009
Constructed, modified, maintained, and inspected electronic industrial control systems.
Conducted daily inspections of electronic equipment to maintain operational integrity and compliance.
Connected switchgear and low voltage motor control centers to facilitate reliable electrical flow and system performance.
Installed electrical conduit and wiring for power, controls, and lighting to ensure system functionality and safety.
Education
High School Diploma -
Punjab Board of Technical Education
Lahore
06-2002
Skills
Analytical problem solving
RCA methodologies
BDA strategies
GSTD frameworks
Calibration control (Beamex, ProCal, Logical)
Predictive and preventive maintenance
Asset management
Technical troubleshooting