ALMAS AIJAZ
Daharki
Summary
Dynamic and highly motivated Process Engineer with extensive hands-on experience in ammonia and utility management, turnaround projects, and plant operations at a leading fertilizer manufacturing complex. Proven track record of strong leadership, unwavering commitment to safety, and effective cross-functional collaboration. Expertise in optimizing industrial processes drives a passion for enhancing operational efficiency while contributing to sustainable energy solutions. Committed to leveraging technical skills and innovative thinking to deliver impactful results in challenging environments.
Overview
3
3
years of professional experience
Work History
Process Engineer
Engro Fertilizers Limited
07.2024 - Current
- Serving as a Utilities Engineer for the EnVen plant, with primary responsibility for monitoring and controlling the chemistry of cooling water and boiler feed water systems to ensure optimal plant efficiency and asset integrity. Also manage critical utility operations including instrument air compression and nitrogen generation.
- Proposed introduction of PURATE chemical at cooling towers, targeting reduced blow down and chemical consumption; projected annual cost benefit of approximately $300,000 and improved water efficiency.
- Implemented Eze Monitors at cooling towers, enabling real-time cooling water chemistry monitoring for proactive control and optimized treatment.
- Contributed to a major Base Plant turnaround by leading critical jobs such as prereformer catalyst replacement and molecular sieve change-out; ensured strict HSE compliance, managed 20–30 contractors, and delivered assigned tasks safely and on schedule.
- Executed depth filter media replacement online in record-low time, preventing RO train shutdown and avoiding significant production losses while ensuring uninterrupted plant operation.
- Received a Spot Award for helping the urea plant regain its original load by proposing an innovative back flushing method for a critical heat exchanger through hot tapping for valve installation, enabling efficient cleaning without plant shutdown.
- Working on optimizing the site's turnaround frequency by identifying major turnaround (TA) drivers and addressing root causes to improve long-term reliability and reduce downtime.
- Contributed to the successful completion of the Historian Project, a digital transformation initiative that brought DCS data online. Collaborated with Phitech to deliver a solution that enhanced data accessibility and availability across the site.
Graduate Trainee Engineer (Process Engineering)
Engro Fertilizers Limited
07.2023 - 07.2024
- Completed a comprehensive one-year training program in ammonia production and management at the largest ammonia-urea complex.
- Played an integral role in a 55-day turnaround, leading a team of 20-30 in catalyst loading/unloading, ensuring safety and operational efficiency.
- Recognized by HSE for exceptional commitment to safety under extreme heat conditions.
- Honored by the Vice President of Operations for high-quality work and keen supervision during the turnaround.
- Appreciated by Chairman Hussain Dawood for leadership, particularly as the female engineer working alongside the male workforce.
- Conducted an in-depth analysis of the side-walled furnace, enhancing operational understanding.
- Contributed to the Technical Monitoring Parameters Report, essential for biannual process evaluation.
- Performed precise calculations of furnace tube metal temperatures and reduction activities, collaborating with Haldor Topsoe experts.
- Led independent pressure profiling of various vessels, demonstrating strong technical competence.
- Prepared process specifications for the Management of Change procedure, ensuring adherence to safety standards.
- Coordinated the transition to a digital Document Management System, streamlining data management.
- Actively participated in B & D-level safety meetings, presenting safety beacons and fostering a culture of safety.
- Engaged in extracurricular activities, including event organization, hosting, and creating posters, showcasing leadership and multitasking skills.
Education
BE - Chemical Engineering
NUST
Islamabad, Pakistan01.2023
Skills
- Skilled in Aspen Hysys software
- Hydraulic flow analysis
- Proficient in CTI toolkit for cooling tower evaluation
- Instructional design for orifice applications
- C software engineering skills
- Simulation and modeling expertise
- Proficient in AutoCAD, Canva, InstuCalc
- Skilled in utilizing Microsoft Office and ValSpec for enhanced productivity
Timeline
Process Engineer
Engro Fertilizers Limited
07.2024 - Current
Graduate Trainee Engineer (Process Engineering)
Engro Fertilizers Limited
07.2023 - 07.2024
BE - Chemical Engineering
NUST
Volunteer & Extra Curricular Experience
- Engro Clinic, Health Services Intern
- Burhan School and College, Volunteer Teacher, Rawalpindi, Pakistan
Internship Experience
- Production Intern | Mari Energies Limited | July 2022 - August 2022
- Observed operations of production and injection wells
- Compared natural gas treatment from shallow vs. deep wells
- Adapted to a challenging environment with no female workforce
- Process Engineering Intern | Engro Fertilizers Limited | August 2021 - September 2021
- Observed ammonia synthesis unit operations
- Gained hands-on understanding of steam turbines, compressors, and pumps
Medals
- Gold Medal in A levels
- Gold Medal in O levels