Ali Samran
Lahore,PB
Summary
Skilled engineering manager builds and motivates high-performing engineering team. Over 12 years of experience in Packaging, Beverage and Food industry. Committed to rapidly and efficiently completing projects by leveraging team-based frameworks to best leverage available engineering talent.
Overview
12
12
years of professional experience
Work History
Engineering Manager
Dawn Foods Corp. Ltd
08.2024 - Current
- Achieve KPIs: Meet machine downtime targets by managing MTBF and MTTR, and perform Root Cause Analysis (RCA) for recurring issues
- Implement PM: Execute the Preventive Maintenance pillar of World Class Manufacturing (WCM) to enhance equipment reliability
- Manage Inventory: Ensure adequate parts and tools inventory to prevent maintenance delays and support smooth operations
- Control Budget: Develop and oversee the maintenance budget, controlling costs while maintaining high service standards
- Ensure Compliance: Ensure all maintenance activities adhere to safety regulations and company policies for a safe work environment
- Proficient in PLC troubleshooting, HMI, VFDs, pumps, gearboxes, pneumatics, hydraulics, and instrumentation; Glycol Chiller; Cooling Tower
- Proficient in SAP, Excel, MS Project Management and PowerPoint
- Strong project management skills, with the ability to lead and engage a team
- Liaise with OEMs, suppliers, vendors, and other stakeholders to secure timely support and resources for maintenance and technical needs
- Reviewed technical documentation for accuracy, ensuring compliance with industry standards and regulations.
- Identified areas of improvement in existing systems, providing recommendations that resulted in significant cost .
Maintenance Manager
Roshan Packages Limited
11.2017 - 06.2024
- Responsible for managing a team of engineers and technicians for troubleshooting of Corrugator (BHS & HseihHsu) and Converting Machines (EMBA, Liantiee)
- Installation and Maintenance of Corrugator and Converting machines
- Troubleshooting electrical equipment (Allen Bradley, Siemens, Lenze, Omron, Fatek PLCs, inverters, converters, AC, and DC drives)
- Troubleshooting and maintenance of Pneumatic Instruments (Aventics, Festo, and Norgren) and Hydraulic systems of Rexroth
- Implementation of energy management system (Industry 4.0)
- Maintenance and operations of utilities,
- Air compressors, chillers, and boiler
- Spearheaded initiatives to improve OEE from 45% to 69% through reliability programs and techniques, aiming to propel site toward world-class manufacturing status
- Ensured that all site assets underwent criticality assessments and integrated FMEA/RCM protocols to guarantee cost-effective maintenance requirements on critical equipment
- Orchestrated cost-effective strategies to oversee R&M and Operating Supply Spend, collaborating closely with the site Leadership Team and Finance Planning
Assistant Manager Electrical
Gourmet Foods
07.2013 - 10.2017
- Assisted in maintenance management, focusing on electrical and mechanical aspects to guarantee efficient plant operations
- Collaborated with cross-functional teams to implement maintenance plans and enhance equipment performance
- Hands-on working experience on famous beverage brands KRONES, KOSME, and EKTAM (blow mold, filler, mixer, and shrink machines)
MTO Electrical
Riaz Bottlers Pvt Ltd (PEPSI)
05.2012 - 06.2013
- Assisted in maintenance management, focusing on electrical and mechanical aspects to guarantee efficient plant operations
- Collaborated with cross-functional teams to implement maintenance plans and enhance equipment performance
- Hands-on working experience on famous beverage brands KRONES, KOSME, and EKTAM (blow mold, filler, mixer, and shrink machines)
Education
Project Management -
Pakistan Institute of Management
Lahore07.2024
Masters In Business Administration -
University of The Punjab
Lahore2021
BSC - Electrical Engineering
University of The Punjab
Lahore12.2011
Skills
- PLC & HMI Programming
- MS Project Management
- Process Improvement
- TPM Expertise
- Project Management
- Energy Optimization
- Pre vs Post Analysis
- SAP
- Budgeting and Cost Control
- QMS/SEDEX Audit
- RCM Implementation
- Manufacturing knowledge
- Stakeholder Communication
- Vendor Sourcing
Timeline
Engineering Manager
Dawn Foods Corp. Ltd
08.2024 - Current
Maintenance Manager
Roshan Packages Limited
11.2017 - 06.2024
Assistant Manager Electrical
Gourmet Foods
07.2013 - 10.2017
MTO Electrical
Riaz Bottlers Pvt Ltd (PEPSI)
05.2012 - 06.2013
Project Management -
Pakistan Institute of Management
Masters In Business Administration -
University of The Punjab
BSC - Electrical Engineering
University of The Punjab
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