Summary
Overview
Work History
Education
Skills
Software
Timeline
Publications
Publications
Publications
Ahmad Zia Irfan

Ahmad Zia Irfan

Machinery Automation | Manufacturing
Lahore,PB

Summary

Seasoned Machinery Automation Engineer with over 8+ years of experience. Proficient tester, designer, and debugger with an in-depth understanding of building and running automated systems for machinery with PLC & SCADA. Well-versed in the full project lifecycle and project coordination functions. Skilled with a broad base of experience in technical support and operations.

Overview

8
8
years of professional experience
9
9
years of post-secondary education

Work History

Technical Support Executive

BAK Packaging (Pvt) Ltd.
Lahore, Punjab
07.2019 - Current
  • Oversaw troubleshooting, technical issue resolution and to upgrade technology infrastructure.
  • Analyzed and identified equipment failure root causes and initiated correction actions.
  • Supervised technical support staff service operations and assisted with maintenance advisory.
  • Adjusted machine settings to maximize performance and equipment longevity.
  • Increased productivity by reducing downtime, budgeting effectively, allocating tasks and maintaining high standards of safety and work quality.
  • Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
  • Paid close attention to guidelines, specifications and detailed instructions to continuously adhere to strict operational and maintenance regulations.
  • Established and documented protocols for preventive maintenance procedures, decreasing equipment issues and reducing downtime.
  • Developed and implemented employee incentive programs to promote top performance.
  • Verified proper analysis and troubleshooting of electrical, hydraulic, PLC and pneumatic systems.
  • Shrunk knowledge gaps with ongoing training and close employee mentoring for new and less experienced team members.

Technical Support Engineer

BAK Packaging (Pvt) Ltd.
Lahore, Punjab
07.2018 - 06.2019
  • Served as primary point of contact for technical support. Traveled abroad to collaborate with supplier for machinery selection & its procurement.
  • Helped prepare project budgets, maintain schedules and put together final documentation.
  • Suggested management software (ERP) and hardware (Server) deployment.
  • Assisted in developing and designing of factory infrastructure such as electrification, pneumatic pipeline civil work requirements for machinery installation.
  • Performed quality inspections of all plans, documents and calculations. Verified construction documentation to meet requirements and vision.
  • Completed accurate engineering calculations for weights, loads and other metrics using both manual and digital methods.
  • Organized and directed construction and demolition and related activities on project.
  • as well as in-progress and final bridge construction.
  • Traveled to build sites to collaborate with construction personnel and to confirm compliance with design parameters and regulations.

Director of New Product Development

SAJ Pack (Pvt) Ltd.
Lahore, Punjab
07.2017 - 06.2018
  • Researched and tested design feasibility and operation of equipment, components, and systems for tin boxes.
  • Oversaw designs and roadmap and coordinated aspects of development and rollout of tin boxes.
  • Helped in the design & selection of machinery from abroad. Traveled to pre-inspect machinery and carried out trial-run of machinery at suppliers' premises.
  • Installed, set up, and ran machinery to produce lock-seam (weld-free) tin boxes for packaging needs.
  • Supported machine operators in and operation of production equipment resulting in efficient runs.
  • Supported production needs by performing routine tasks using standard procedures and equipment.
  • Documented production information via daily system logs and discussed issues with management.
  • Resolved issues quickly to maintain productivity goals.
  • Overhauled old tin-sheet-fed offset printing press for in-house printing production to save time.

Machine Design Engineer

RND Engineering (Pvt) Ltd.
Lahore, Punjab
04.2016 - 07.2017
  • Effectively developed models, assemblies and drawings using AutoCAD, SolidWorks and other CAD softwares.
  • Liaised effectively between RND department and manufacturing facility, keeping parties informed of project changes.
  • Created, prototyped and tested user/operator friendly Control systems, including multi language HMI GUI as per clients requirements.
  • Interpreted blueprints, technical drawings, schematics and computer-generated reports for new product development.
  • Developed project plans and managed project scope using methodologies to guide projects from conceptualization to implementation.
  • Directed changes to project scope and cost and implemented appropriate change management processes to keep project on track.
  • Maintained schedules to meet key milestones at every project phase.

Project Manager

RND Engineering (Pvt) Ltd.
Lahore, Punjab
09.2011 - 08.2013
  • Executed building of test rigs & machinery for automotive parts.
  • Monitored installation of materials and equipment for compliance with drawings and specifications.
  • Created instructions for machinists and reviewed 3D CAD designs drawings.
  • PLC & HMI programming for build test rigs and machinery.

Education

Master of Science - Control Science Engineering

Shanghai Jiao Tong University, Shanghai, China
09.2013 - 03.2016

Bachelor of Science - Mechanical Engineering & Automation

Qingdao University of Science & Technology, Qingdao, China
09.2006 - 08.2011

A' Levels - Engineering (Pre-Engineering)

SICAS, Lahore, Pakistan
09.2005 - 06.2007

Skills

    Resource utilization

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Software

Autodesk AutoCAD, Inventor, SolidWorks

ERPNext, Quickbooks

Excel

Timeline

Technical Support Executive - BAK Packaging (Pvt) Ltd.
07.2019 - Current
Technical Support Engineer - BAK Packaging (Pvt) Ltd.
07.2018 - 06.2019
Director of New Product Development - SAJ Pack (Pvt) Ltd.
07.2017 - 06.2018
Machine Design Engineer - RND Engineering (Pvt) Ltd.
04.2016 - 07.2017
Shanghai Jiao Tong University - Master of Science, Control Science Engineering
09.2013 - 03.2016
Project Manager - RND Engineering (Pvt) Ltd.
09.2011 - 08.2013
Qingdao University of Science & Technology - Bachelor of Science, Mechanical Engineering & Automation
09.2006 - 08.2011
SICAS - A' Levels, Engineering (Pre-Engineering)
09.2005 - 06.2007

Publications

High voltage and frequency sensing based on PZT ceramic linear coupling

IEEE · Dec 28, 2015

Publications

High voltage and frequency sensing based on PZT ceramic linear coupling

IEEE · Dec 28, 2015

Publications

High voltage and frequency sensing based on PZT ceramic linear coupling

IEEE · Dec 28, 2015

Ahmad Zia IrfanMachinery Automation | Manufacturing