Summary
Overview
Work history
Education
Skills
Certification
Affiliations
Languages
Timeline
Manager
Aftab Hussain Malik

Aftab Hussain Malik

Karachi

Summary

Facilities and utilities engineering leader with 20+ years managing high load industrial and technical complexes. Proven delivery of TPM driven maintenance systems, utility reliability, and HSE governance across multi discipline environments. Led 16 acre facility operations with power generation, HVAC, fuel infrastructure, electrical distribution, and workshop ecosystems, achieving >90% asset availability, 25% breakdown reduction, and 18–22% MTTR improvement. ERP based maintenance planner (Oracle) with strong workforce leadership (450+ staff). Positioned to establish reliability frameworks and utility stability for EV manufacturing operations at BYD Gharo.

Overview

10
10
years of professional experience
6
6
years of post-secondary education
1
1
Certification

Work history

Lead Facilities & Utilities Operations

602 Regional Workshop EME
Karachi
09.2023 - 10.2025

Directed end-to-end PE&M and utilities for a 16 acre high load facility comprising electrical networks, diesel power generation, HVAC, fuel storage, and heavy workshops.

Key Impact:

  • Achieved 92–95% preventive maintenance compliance through TPM deployment
  • Reduced equipment breakdown frequency by 25% via structured scheduling and RCA
  • Lowered MTTR by 18–22% using diagnostic workflows and optimized spares planning
  • Sustained >90% asset availability in high-utilization environment
  • Introduced condition-based maintenance extending asset life by 15–20%
  • Implemented Oracle ERP based maintenance planning for PM tracking and resource allocation
  • Led 450+ multi-discipline technical workforce with full HSE compliance and contractor control
  • Established utilities load monitoring to maintain operational stability during peak demand
  • Quickly learned and applied new skills to daily tasks, improving efficiency and productivity.
  • Used critical thinking to break down problems, evaluate solutions and make decisions.

Director Technical – Fleet & Engineering Systems

Directorate General ISI
Islamabad
12.2020 - 08.2023

Managed engineering support systems for a 3,000 vehicle fleet across multi site operations with nationwide maintenance coordination.

Key Impact:

  • Improved fleet service availability by 45% through structured maintenance planning
  • Directed PKR 4.5Bn procurement ensuring technical compliance and cost optimization
  • Built decentralized maintenance teams to enhance response time and uptime
  • Introduced lean inventory and forecasting systems to reduce downtime
  • Enforced compliance measures for adherence to industry standards.
  • Directed cross-functional teams, fostering collaboration and achieving project milestones.

Commanding Officer

Electrical & Mechanical Engineering Battalion
D.G Khan
08.2018 - 12.2020

Led technical operations and maintenance planning for heavy vehicle platforms in high demand environments.

Key Impact:

  • Improved fleet operational readiness by ~40% through proactive maintenance systems
  • Delivered OEM led technical training programs to build long term maintenance capability
  • Managed multidisciplinary teams under resource constrained conditions with zero safety incidents
  • Facilitated continuous professional development programmes for skill enhancement of personnel.

Director Technical – Conformance & Engineering

Inspectorate of Vehicles & Engineering Equipment
Chaklala
10.2015 - 08.2018

Executed technical compliance audits, performance testing, and acceptance trials for complex vehicle systems.

Key Impact:

  • Led factory and field acceptance testing with global OEMs (Scania, Mercedes, Tatra, Land Rover)
  • Verified mechanical, electrical, and structural compliance to stringent standards
  • Evaluated multi-million-dollar mobility platforms under operational conditions
  • Spearheaded strategic planning and decision-making processes aligning with mission and stakeholder interests.

Education

Master of Science - Engineering Management

Sir Syed CASE Institute of Technology
Islamabad
09.2009 - 08.2011

Bachelor of Engineering - Mechanical

National University of Sciences And Technology
Islamabad
04.1995 - 04.1999

Skills

  • TPM Implementation
  • Preventive & Predictive Maintenance
  • Utilities Management (Power, HVAC, Fuel)
  • Electrical & Mechanical Infrastructure
  • Asset Lifecycle Management
  • HSE & Compliance Governance
  • Energy Load Optimization
  • Maintenance KPI Systems
  • ERP (Oracle) Maintenance Planning
  • Technical Workforce Leadership
  • Contractor & Vendor Control
  • Root Cause Failure Analysis

Certification

  • Project Management Professional (PMP) Project Management Institute, USA
  • Certification on Lean Six Sigma Master Black Belt (LSSMBB) - (Candidate) Council for Six Sigma Certification, USA
  • Implementation of Lean Integrated Management System -ISO 9001/14001/45001 QMS-9000
  • Data Landscape of GenAI for Project Managers Project Management Institute, USA
  • Data Decision-Making and Communication for Leaders LinkedIn Learning, USA

Affiliations

  • Member Project Management Institute
  • Member SAE International
  • Member Karachi Golf Club

Languages

English
Fluent
Urdu
Fluent

Timeline

Lead Facilities & Utilities Operations

602 Regional Workshop EME
09.2023 - 10.2025

Director Technical – Fleet & Engineering Systems

Directorate General ISI
12.2020 - 08.2023

Commanding Officer

Electrical & Mechanical Engineering Battalion
08.2018 - 12.2020

Director Technical – Conformance & Engineering

Inspectorate of Vehicles & Engineering Equipment
10.2015 - 08.2018

Master of Science - Engineering Management

Sir Syed CASE Institute of Technology
09.2009 - 08.2011

Bachelor of Engineering - Mechanical

National University of Sciences And Technology
04.1995 - 04.1999
Aftab Hussain Malik